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Hustler Turf Diesel Z manual Brake System, Service, Description

Models: Diesel Z

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Brake System

ITEM	SERVICE	MFG.	QTY	DESCRIPTION
NO.	PART NO.	PART NO.	QTY	DESCRIPTION
NO.	PART NO.	PART NO.
1	782979	782979	2	CS .375-16X4.750 HX G5
2	767954	767954	4	FW .406X .812 X.060 SAE
3	023655	023655	4	NT .312-24 HXZY NL
4	768523	768523	12	FW .343X.687X.051/.080H
5	086660	086660	4	NT .375-16 HXZY NL
6	712919	712919	2	FW .406X 1.00X.12 HRD Z
7	601566	601566	2	OVERTRAVEL SPRING
8	767962	767962	2	FW .531X 1.063X.090 SAE
9	109718	109718	2	BRAKE ROD GUIDE HDZ
10	781583	781583	2	BRAKE ROD ASSEMBLY
11	109109	109109	1	BRAKE BELL CRANK LS
	109110	109110	1	BRAKE BELL CRANK RS (NOT SHOWN)
12	765339	765339	4	BUSHING IGUS#0608
13	016899	016899	2	NT .375-16 HXFLK ZNYC
14	109355	109355	2	BRAKE ROD ASSY HDZ
15	058776	058776	2	NT .312-18 HXZY NL
16	079186	079186	2	CS .312-18X1.250 HX G5

NOTES:

1.Do not torque this fastener, should be snug but allow Item 11 (109109/ 109110 Brake Bell Crank) to pivot freely.

109706 10/08

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Hustler Turf Diesel Z manual Brake System, Service, Description

Contents

Hesston, Kansas Hustler Diesel Z Parts ManualHustler Turf Equipment P.O. Boxowner’s manual Chapter Table of ContentsChapter ChapterChapter 72 Rear Discharge Deck Pulley AssemblyChapter ChapterFrequently Ordered Parts Service LiteratureChapter General InformationHardware Description Codes & Abbreviations Using this manualSIZE FT-LBSChapter 2 Contents Footrest Assembly 9 7109706 10/08 INDEX NO 2. Service part includes Items 1 and 2 step treadsFootrest Assembly SERVICEDESCRIPTION Rivet Nut InstallationSERVICE INDEX NOChapter 3 Contents Hydraulic Component Fittings Hydraulic Component MountingHydraulic Line Connections 109706 10/08 Hydraulic Component Fittings1. Hydraulic system capacity is 7 US quarts. Fill reservoir to within 1 of top of Item 4 032771 Strainer Hydraulic Component FittingsLEFT WHEEL MOTOR Hydraulic Component MountingTANDEM PUMPS RESERVOIRINDEX NO 1. Part of wheel motors 601556 andSERVICE Hydraulic Component MountingFIREWALL OIL COOLER MANIFOLD Hydraulic Line ConnectionsTANDEM PUMPS RIGHT WHEEL MOTORINDEX NO 1. See “Hydraulic routing” on pageSERVICE Hydraulic Line Connections109706 10/08 Deck Lift Assembly Steering Sub-Assembly Steering System Brake System Chapter 4 ContentsDeck Lift Assembly TRACTOR FRAME109706 10/08 DESCRIPTION 1. Apply grease to zerks see owner’s manualDeck Lift Assembly SERVICEINDEX NO Steering Sub-Assembly1. Includes Item 1 781260 Steering Bar Grip SERVICE109706 10/08 This page intentionally left blankSee “Steering Sub-Assembly”See “Steering Sub-Assembly” on page Steering SystemSteering System 3. Torque to 180-200 in-lbsSee “Steering Sub-Assembly” on page Brake SystemSERVICE Brake SystemDESCRIPTION 109706 10/08 4-10Engine Cover Installation Fuel System Chapter 5 ContentsEngine Sub-Assembly Belt Drive System Firewall & ROPS Assembly Air Filter Installation Cooling System Installation109706 10/08 Engine Sub-Assembly7 12 4826 FUEL FILTER DETAILINDEX NO Engine Sub-AssemblySERVICE 109706 10/087. Torque to 64 ft-lbs 1. Supplied with engine 2. Torque to 33 ft-lbs 3. Torque to 78 ft-lbs4. Engine oil capacity See engine owner’s manual 5. Engine RPM to be set at 2950±50 6. Included in 601498 Hydro Kit109706 10/08 This page intentionally left blankDECK BELT Belt Drive SystemSERVICE 1. Torque to 41 ft-lbs 2. Torque to 21 ft-lbs3. Apply grease to zerks 4. Torque to 100 ft-lbs 6. Torque to 45-48 ft-lb 7. Torque to 12-15 ft-lb109706 10/08 109706 10/08 This page intentionally left blank109706 10/08 Firewall & ROPS AssemblyFRONT OF FIREWALL DETAIL 5-10SERVICE 2. Service part includes decals. See “Tractor Decals” on page1. Assemble Item 6 ROPS Stop on right post of ROPS only Firewall & ROPS AssemblyAIR FILTER DETAIL Air Filter InstallationAir Filter Installation 4. Service part includes decals. See “Tractor Decals” on pageDETAIL Cooling System InstallationSEE RADIATOR DETAIL FOR ASSEMBLY RADIATORSERVICE 1. Coolant capacity 6.0 US quartsCooling System Installation 2. Service part includes decals. See “Tractor Decals” on page109706 10/08 Engine Cover Installation3215 5-165-17 Engine Cover InstallationSERVICE 109706 10/08Fuel System 5-18109706 10/08 1. Includes Item 6 601375 O-Ring 2. Left side fuel sensor terminal of wire harness connects here3. Right side fuel sensor terminal of wire harness connects here 7. Service parts for fuel tanks not shownFRAME Battery and Electrical ConnectionsPOSITIVE BATT. CABLE DETAIL TRACTORBattery and Electrical Connections 2. Battery is not installed in export models 3. Part of wire harnessDETAIL Instrument PanelTHROTTLE FIREWALL21 15A 25A FUSE SIZE LOCATIONInstrument Panel 1. Part of wire harness3. Service part includes decals. See “Tractor Decals” on page SERVICEElectrical Schematic-601367 5-24109706 10/08 Optional Semi-Pneumatic Tire/Wheel-789537 Chapter 6 ContentsFront Wheel Assembly Front Wheel Breakdown-747782 Drive Wheel Assembly Installation Anti-Rollover Wheel AssemblyTRACTOR FRAME Front Wheel AssemblyINDEX NO 1. Apply grease to zerks 2. Torque to 100 ft.-lbsFront Wheel Assembly SERVICEDESCRIPTION Front Wheel Breakdown-7477821. Inflate tire to 8-12 psi SERVICEDESCRIPTION Optional Semi-Pneumatic Tire/Wheel-789537SERVICE 109706 10/08DESCRIPTION Drive Wheel Assembly Installation1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-12 psi SERVICEDESCRIPTION Anti-Rollover Wheel Assembly1. Do not torque, wheel must turn freely SERVICE109706 10/08 Chapter 7 Contents 72 Side Discharge XR7 Deck Assembly 5 4 8109706 10/08 SERVICE 1. Do not torque, Item 2 798694 Discharge Chute must pivot freely2. Includes items 7, 8, 9, and 72 Side Discharge XR7 Deck Assembly109706 10/08 72 Side Discharge XR7 Deck Pulley Assembly72 DECK ASSY BELT GUIDE INDEXING72 Side Discharge XR7 Deck Pulley Assembly 5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown1. Torque to 118 ft. lbs 2. Torque to 67-75 ft. lbs 3. Apply grease to zerk see owner’s manual109706 10/08 66 Side Discharge XR7 Deck Assembly2. Includes items 7, 8, 9, and 66 Side Discharge XR7 Deck AssemblySERVICE 1. Do not torque, Item 2 798694 Discharge Chute must pivot freelyBELT GUIDE 66 Side Discharge XR7 Deck Pulley Assembly66 DECK ASSY 2 201. Torque to 118 ft. lbs 2. Torque to 67-75 ft. lbs 66 Side Discharge XR7 Deck Pulley Assembly5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown SERVICE109706 10/08 60 Side Discharge XR7 Deck Assembly9 11 7-102. Includes items 7, 8, 9, and 60 Side Discharge XR7 Deck AssemblySERVICE 1. Do not torque, Item 2 798694 Discharge Chute must pivot freely7-12 60 Side Discharge XR7 Deck Pulley Assembly60 DECK ASSY BELT GUIDE INDEXINGSERVICE 5. See‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown1. Torque to 118 ft. lbs 2. Torque to 65-75 ft. lbs 60 Side Discharge XR7 Deck Pulley Assembly109706 10/08 54 Side Discharge XR7 Deck Assembly10 8 7-141. Do not torque, Item 2 798694 Discharge Chute must pivot freely 2. Includes items 9, 10, 11, and54 Side Discharge XR7 Deck Assembly SERVICE24 29 54 Side Discharge XR7 Deck Pulley Assembly54 DECK ASSY BELT GUIDE POSITIONINGSERVICE 3. Apply grease to zerk54 Side Discharge XR7 Deck Pulley Assembly 5. See‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown109706 10/08 Side Discharge Deck-A AdaptorsDECK ASSEMBLY 7-187-19 SERVICESide Discharge Deck-A Adaptors 109706 10/08Assembled Detail Side Discharge Deck-B AdaptorsITEM NO 1. Service part includes rivet nutsSERVICE Side Discharge Deck-B Adaptors7-22 72 Rear Discharge Deck Assembly23 4 DEFLECTOR DETAIL72 Rear Discharge Deck Assembly 4. When installing Items 22 and 24, Item 24 should be on top of Item1. Factory assembled in top hole for shipping purposes 2. Includes Items 15 through 17 and72 Rear Discharge Deck Pulley Assembly 7-24109706 10/08 SERVICE 4. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown5. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown 72 Rear Discharge Deck Pulley AssemblyDEFLECTOR DETAIL 60 Rear Discharge Deck Assembly60 Rear Discharge Deck Assembly 4. When installing Items 20 and 22, Item 22 should be on top of Item1. Includes Items 13 through 15 and 2. Factory assembled in top hole for shipping purposes109706 10/08 60 Rear Discharge Deck Pulley Assembly5 19 22 6 7-28SERVICE 60 Rear Discharge Deck Pulley Assembly4. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown 5. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown29 3 54 Rear Discharge Deck Assembly121 13 14 DEFLECTOR DETAILSERVICE 4. When installing Items 19 and 21, Item 21 should be on top of Item2. Includes Items 12 through 14 and 54 Rear Discharge Deck Assembly54 Rear Discharge Deck Pulley Assembly 7-32109706 10/08 SERVICE 4. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown54 Rear Discharge Deck Pulley Assembly 5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdownSERVICE Spindle Assembly-796235X1. Install upper bearing with extended inner race up 2. Install lower bearing with extended inner race downSERVICE Spindle Assembly-796680X1. Install upper bearing with extended inner race up 2. Install lower bearing with extended inner race down109706 10/08 7-36Chapter 8 Contents 109706 10/08 Deck InstallationINDEX NO 1. Install front deck hanger chains in lower holes onlyDeck Installation SERVICE109706 10/08 Seat InstallationTRACTOR FRAME 10 11SERVICE 2. Service part number includes decals see “Tractor Decals” on page1. Must pivot freely Seat Installation2. Route belt as shown 72, 66 & 54 Side Disch. Deck Belt Routing/Tensioning2. Route belt as shown 60 Side Disch. XR7 Deck Belt Routing/Tensioning2. Route belt as shown 72, 60 & 54 Rear Discharge Deck Belt Routing/TensioningChapter 9 Contents Tractor Decals TOP OF SEAT PANBOTTOM OF SEAT PAN INDEX NO SERVICETractor Decals 109706 10/08INDEX NO 72 Side Discharge XR7 Deck DecalsSERVICE 109706 10/08INDEX NO 66 Side Discharge XR7 Deck DecalsSERVICE 109706 10/08INDEX NO 60 Side Discharge XR7 Deck DecalsSERVICE 109706 10/08INDEX NO 54 Side Discharge XR7 Deck DecalsSERVICE 109706 10/08INDEX NO 72 Rear Discharge Deck DecalsSERVICE 109706 10/08INDEX NO 60 Rear Discharge Deck DecalsSERVICE 109706 10/0854 Rear Discharge Deck Decals SERVICEDESCRIPTION Chapter 10 Contents Belt replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27 Mower blade maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 10-28 Mower blade removal General Information for all models Assembly Pictures and AidsWire harness and cable routings WIRE HARNESS Fuel sensors and wire harness routing FIG. 8, FIG. 9 & FIGTHROTTLE CABLE FUEL SENSOR CONNECTOR TIE STRAP WIRE HARNESS CONNECTORFuel lines TIE STRAP ARROW UP WIRE HARNESSWIRE HARNESS OIL COOLER TIE STRAP FUEL LINES TIED WITH WIRE HARNESSFUEL VALVE Hydraulic routingOIL HOSES TO REMOTE FILTER SEAT LATCH Engine oil hose routingTIE STRAP ADAPTOR TIE STRAPSafe Maintenance & Adjustment Practices Maintenance & Adjustment SafetySafety and Instruction Decals Using a rampPart Number 727016 Whirling blades! Keep hands and feet away Beware of thrown objectsKeep shields or covers in place while machine is in operation Keep hands away from rotating pulleys and belts727818 Part Number 600899 Part Number 727008 Part Number 779280 Part NumberViewed from top of unit 6 MaintenanceMaintenance Locator Chart 12. Park Brake SwitchWEEKLY SERVICE AT INTERVALS INDICATEDNOTE After completing maintenance cycle 500 hours, repeat cycle a --Refer to Engine Owner’s ManualTires General engine maintenanceIntroduction Torque valuesLubrication Hour meterElectrical system Access to engine and hydraulic pumps Hydraulic systemSEAT PLATFORM CHECK SEAT PLATFORM CONTROL LEVER HYDRAULIC RESERVOIR HYDRAULIC FILTER Fuel system DANGER Observe usual fuel handling precautionsPRIMING BULB CLOSED POSITION LEFT TANK POSITION FUEL SHUT-OFF VALVE RIGHT TANKPOSITION SHOWN ENGINE OIL DIPSTICK Engine oil and filterChanging the oil ENGINE OIL FILLER TUBEOIL REMOVAL FROM THE ENGINE BREATHER VALVE SYSTEM PRE-CLEANERREFER TO FIG. 39 FOR THIS PROCEDURE Engine air filterOVERSERVICING IMPROPER INSTALLATION OF AN AIR FILTER ELEMENTINCORRECT AIR CLEANER ELEMENT RECOMMENDED SERVICE PROCEDUREAIR RESTRICTION INDICATOR SAFETY FILTERINDICATOR RESET INDICATOR SAFETY AIR CLEANER FILTERDeck belt idler pulley Belt replacementSpindle drive belt Spindle belt tension idler springFixed pulley Mower blade maintenanceElectric deck clutch Deck drive beltMower blade removal Introduction AdjustmentCONTROL LEVER NEUTRAL ADJUSTMENT Steering linkagecontrols the right hydraulic pump Control lever stopsJAM NUT CONTROL PANEL STOP CONTROL LEVERSteering dampener SPRING HOUSING FRONT BALL STUDControl lever adjustment Park brake spring adjustmentALIGN HANDLES ±.125” Deck drive belt adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck leveling and height adjustmentDECK LEVEL ADJUSTMENTS Page 109706 10/08 23. Go to the left rear of the tractor25. Tighten the appropriate nut until the chain just becomes tight 10-37109706 10/08 10-38Part Numerical IndexIndex Part NumbersPart Page PartPage PartPart