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IDEAL INDUSTRIES HE12, HE15, HE18, HE9 classic HE - Installation & Servicing 13, 7, BOILER ASSEMBLY - Exploded view

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classic HE - Installation & Servicing 13

INSTALLATION

7 BOILER ASSEMBLY - Exploded view

LEGEND

30 27

912

Condensate

siphon trap

Data

Plate

cla7926

9. Sightglass

12. Main Burner

17. Gas Valve

19. Control Box

23. PCB25E

24. Air pressure switch

26. Controls Casing

27. Flue Protection Thermostat

30. Fan

35. Front Panel

37. Controls Door

INSTALLATION

201850-6.pmd 21/02/2008, 12:5713

Contents

Main installation and servicing classic HE9, HE12, HE15, HE18 Page classic HE - Installation & Servicing 3 DOCUMENT AMENDMENTS CAUTION. * CONTENTS BENCHMARK COMMISSIONING CHECKLIST NOTE TO THE INSTALLER: B classic HE Natural Gas only COMPLETE THE BENCHMARK COMMISSIONING CHECKLIST AND LEAVE THESE INSTRUCTIONS WITH APPLIANCE INTRODUCTION SAFE HANDLING OPTIONAL EXTRA KITS FLUING: OTHER OPTIONAL KITS: classic 1 2 BOILER WATER CONNECTIONS BOILER CLEARANCES GAS SUPPLY FLUE INSTALLATION classic TERMINAL AIR SUPPLY WATER CIRCULATION SYSTEM IMPORTANT 4 OPEN VENT SYSTEM REQUIREMENTS - FULLY PUMPED 3 LOW HEAD INSTALLATIONS ELECTRICAL SUPPLY classic 5 Hose unions SEALED SYSTEM REQUIREMENTS 6 SEALED SYSTEM REQUIREMENTS - continued classic HE - Installation & Servicing 13 7 BOILER ASSEMBLY - Exploded view 8 UNPACKING classic HE - Installation & Servicing 15 9 Y 10 PACKAGING AND CASING REMOVAL 11 FLUE ASSEMBLY - Exploded View 13 12 WALL MOUNTING TEMPLATE classic HE - Installation & Servicing 17 14 15 CUTTING THE FLUE - wall thicknesses of 75 to 705mm FITTING THE FLUE CONNECTING RING AND THE BOILER SEALING RING TO THE FLUE B WALL MOUNTING PLATE Jacking screw 1 3 2 classic HE - Installation & Servicing 19 20 22 21 FLUE ASSEMBLY - Exploded view Page classic HE - Installation & Servicing 21 26 A 27 Jacking screw 30 28 Clamp screws - 2 off Support fixing screws - 2 off Washers - 2 off classic HE - Installation & Servicing 23 31 F D H 33 FLUE TERMINAL POSITION 34 FLUE ARRANGEMENT classic HE - Installation & Servicing 25 35 D A ASSEMBLING THE ROOF FLUE KIT 37 36 39 38 WATER CONNECTIONS classic HE - Installation & Servicing 27 40 CONDENSATE PIPE TERMINATION CONFIGURATIONS . . . continued Limit thermostat O/heat thermostat Thermostat sensor L L 41 EXTERNAL CONTROLS 42 N classic HE - Installation & Servicing 29 43 44 Flue protection thermostat Thermostat sensor Limit thermostat 45 TWO SPRING CLOSED VALVE 46 FROST PROTECTION classic HE - Installation & Servicing 31 47 48 COMMISSIONING AND TESTING A. ELECTRICAL INSTALLATION 49 INITIAL LIGHTING - continued 50 HANDING OVER 51 classic HE - Installation & Servicing 33 52 BOILER FRONT PANEL REMOVAL 53 54 55 / 57 56 CLEANING THE FAN ASSEMBLY classic HE - Installation & Servicing 35 58 59 SIGHTGLASS REPLACEMENT 62 64 63 THERMOSTAT CONTROL, THERMISTOR SENSOR LEAD & ON/OFF SWITCH REPLACEMENT OVERHEAT THERMOSTAT REPLACEMENT classic HE - Installation & Servicing 37 65 66 67 PILOT BURNER REPLACEMENT 70 68 69 GAS CONTROL VALVE REPLACEMENT IGNITION ELECTRODE AND LEAD REPLACEMENT classic HE - Installation & Servicing 39 71 72 74 73 76 75 CASING FRONT SEAL REPLACEMENT HEAT EXCHANGER REPLACEMENT Seal classic HE - Installation & Servicing 41 77 SIPHON REPLACEMENT FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING classic HE - Installation & Servicing 43 SHORT LIST OF PARTS Page INSTALLER NOTIFICATION GUIDELINES CONTROLS BOILER SERIAL No. NOTIFICATION No. FOR ALL BOILERS CONFIRM THE FOLLOWING FOR THE CENTRAL HEATING MODE, MEASURE & RECORD GAS BOILER COMMISSIONING CHECKLIST SERVICE INTERVAL RECORD SERVICE 10 SERVICE 9 SERVICE 8 SERVICE 7 I deal Installer/Technical Helpline: 01482 498 663 www.idealboilers.com users guide classic HE9, HE12, HE15, HE18 classic HE 2 Destination Countries: GB, IE classic HE (Natural Gas Only) classic HE 1 F BOILER CONTROLS CONTROL OF WATER TEMPERATURE POINTS FOR THE BOILER USER