IDEAL INDUSTRIES HE12, HE15, HE18, HE9

classic HE - Installation & Servicing

201850-6.pmd 21/02/2008, 12:572

Contents

Main installation and servicing classic HE9, HE12, HE15, HE18 Page classic HE - Installation & Servicing 3 DOCUMENT AMENDMENTS CAUTION. * CONTENTS BENCHMARK COMMISSIONING CHECKLIST NOTE TO THE INSTALLER: B classic HE Natural Gas only COMPLETE THE BENCHMARK COMMISSIONING CHECKLIST AND LEAVE THESE INSTRUCTIONS WITH APPLIANCE INTRODUCTION SAFE HANDLING OPTIONAL EXTRA KITS FLUING: OTHER OPTIONAL KITS: classic 1 2 BOILER WATER CONNECTIONS BOILER CLEARANCES GAS SUPPLY FLUE INSTALLATION classic TERMINAL AIR SUPPLY WATER CIRCULATION SYSTEM IMPORTANT 4 OPEN VENT SYSTEM REQUIREMENTS - FULLY PUMPED 3 LOW HEAD INSTALLATIONS ELECTRICAL SUPPLY classic 5 Hose unions SEALED SYSTEM REQUIREMENTS 6 SEALED SYSTEM REQUIREMENTS - continued classic HE - Installation & Servicing 13 7 BOILER ASSEMBLY - Exploded view 8 UNPACKING classic HE - Installation & Servicing 15 9 Y 10 PACKAGING AND CASING REMOVAL 11 FLUE ASSEMBLY - Exploded View 13 12 WALL MOUNTING TEMPLATE classic HE - Installation & Servicing 17 14 15 CUTTING THE FLUE - wall thicknesses of 75 to 705mm FITTING THE FLUE CONNECTING RING AND THE BOILER SEALING RING TO THE FLUE B WALL MOUNTING PLATE Jacking screw 1 3 2 classic HE - Installation & Servicing 19 20 22 21 FLUE ASSEMBLY - Exploded view Page classic HE - Installation & Servicing 21 26 A 27 Jacking screw 30 28 Clamp screws - 2 off Support fixing screws - 2 off Washers - 2 off classic HE - Installation & Servicing 23 31 F D H 33 FLUE TERMINAL POSITION 34 FLUE ARRANGEMENT classic HE - Installation & Servicing 25 35 D A ASSEMBLING THE ROOF FLUE KIT 37 36 39 38 WATER CONNECTIONS classic HE - Installation & Servicing 27 40 CONDENSATE PIPE TERMINATION CONFIGURATIONS . . . continued Limit thermostat O/heat thermostat Thermostat sensor L L 41 EXTERNAL CONTROLS 42 N classic HE - Installation & Servicing 29 43 44 Flue protection thermostat Thermostat sensor Limit thermostat 45 TWO SPRING CLOSED VALVE 46 FROST PROTECTION classic HE - Installation & Servicing 31 47 48 COMMISSIONING AND TESTING A. ELECTRICAL INSTALLATION 49 INITIAL LIGHTING - continued 50 HANDING OVER 51 classic HE - Installation & Servicing 33 52 BOILER FRONT PANEL REMOVAL 53 54 55 / 57 56 CLEANING THE FAN ASSEMBLY classic HE - Installation & Servicing 35 58 59 SIGHTGLASS REPLACEMENT 62 64 63 THERMOSTAT CONTROL, THERMISTOR SENSOR LEAD & ON/OFF SWITCH REPLACEMENT OVERHEAT THERMOSTAT REPLACEMENT classic HE - Installation & Servicing 37 65 66 67 PILOT BURNER REPLACEMENT 70 68 69 GAS CONTROL VALVE REPLACEMENT IGNITION ELECTRODE AND LEAD REPLACEMENT classic HE - Installation & Servicing 39 71 72 74 73 76 75 CASING FRONT SEAL REPLACEMENT HEAT EXCHANGER REPLACEMENT Seal classic HE - Installation & Servicing 41 77 SIPHON REPLACEMENT FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING classic HE - Installation & Servicing 43 SHORT LIST OF PARTS Page INSTALLER NOTIFICATION GUIDELINES CONTROLS BOILER SERIAL No. NOTIFICATION No. FOR ALL BOILERS CONFIRM THE FOLLOWING FOR THE CENTRAL HEATING MODE, MEASURE & RECORD GAS BOILER COMMISSIONING CHECKLIST SERVICE INTERVAL RECORD SERVICE 10 SERVICE 9 SERVICE 8 SERVICE 7 I deal Installer/Technical Helpline: 01482 498 663 www.idealboilers.com users guide classic HE9, HE12, HE15, HE18 classic HE 2 Destination Countries: GB, IE classic HE (Natural Gas Only) classic HE 1 F BOILER CONTROLS CONTROL OF WATER TEMPERATURE POINTS FOR THE BOILER USER