PARTS LIST / PD05P-XXX-XXX AIR MOTOR SECTION

(optional) 201

(optional) 129

131 101 103

￿102

140 141 132

MAJOR VALVE

(see note 1, page 6)

133

130 129

135

￿134

 

138 ￿

 

120

143

104

111

 

 

 

 

 

 

139 ￿

 

 

 

 

136

137 ￿

118

 

 

 

 

 

142

 

 

 

 

 

￿ 119

PILOT VALVE

142

122

 

 

 

 

 

 

 

)TORQUE REQUIREMENTS (

NOTE: DO NOT OVERTIGHTEN FASTENERS.

(134)Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).

LUBRICATION / SEALANTS

cApply Key-Lube to all “O” rings, “U” cups and mating parts.

Figure 4

MAJOR VALVE DISASSEMBLY

1.Remove (129) muffler and (130) gasket.

2.Pull (135) valve block assembly from (101) motor body.

3.Remove (134) bolts, (133) washers and (132) gasket from (135) valve block.

4.Remove (141) valve plate and (140) valve insert.

5.Remove (136) plug and (111) spool.

MAJOR VALVE REASSEMBLY

1.Assemble new (138 and 139) “U” cups on (111) spool -

LIPS MUST FACE EACH OTHER.

2.Insert (111) spool into (135) valve block.

3.Assemble (137) “O” ring on (106) plug and insert into (135) valve block.

4.Assemble (140) valve insert and (141) valve plate to (135) valve block. NOTE: Assemble (140) valve insert with “dished” side toward (141) valve plate. Assemble (141) valve plate with 2 identification dots toward (132) gasket.

5.Assemble (132) gasket, (135) valve block and (129) muf- fler assembly to (101) motor body, securing with (134) bolts. NOTE: Tighten (134) bolts to 15 - 20 in. lbs (1.7 - 2.3 Nm).

PD05P-XXX-XXX (en)

Page 7 of 8

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Ingersoll-Rand PD05P-XXX-XXX manual Major Valve Disassembly, Major Valve Reassembly, Torque Requirements

PD05P-XXX-XXX specifications

The Ingersoll-Rand PD05P-XXX-XXX is a cutting-edge portable air compressor designed for versatility and efficiency. Known for its robust performance, this model caters to a wide array of applications, including construction, maintenance, and industrial operations.

One of the most notable features of the PD05P-XXX-XXX is its exceptional power-to-weight ratio. Despite its compact size, this air compressor delivers impressive airflow, making it ideal for powering pneumatic tools such as nail guns, impact wrenches, and air hammers. The unit is engineered to offer a reliable flow rate, ensuring that tasks are completed efficiently without interruptions.

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In conclusion, the Ingersoll-Rand PD05P-XXX-XXX stands out in the portable air compressor market due to its combination of power, efficiency, and convenience. Its advanced technologies, durability, and user-centric design make it a preferred choice for those seeking a reliable air compressor for varied tasks. Whether for professional use or personal projects, the PD05P-XXX-XXX is a robust tool that delivers outstanding performance while maintaining ease of use.