FURNACE LOCATION AND CLEARANCES
The furnace shall be located using the following guidelines:
1.Where a minimum amount of air intake/vent piping and elbows will be required.
2.As centralized with the air distribution as possible.
3.Where adequate combustion air will be available.
4.Where it will not interfere with proper air circulation in the confined space.
5.Where the outdoor vent terminal will not be blocked or restricted. Refer to “VENT CLEARANCES” located in SECTION VII of these instructions. These minimum clearances must be maintained in the installation.
6.Where the unit will be installed in a level position with no more than 1/4” (6.4 mm) slope
Installation in freezing temperatures:
1.Furnace shall be installed in an area where ventilation facilities provide for safe limits of ambient temperature under normal oper- ating conditions.
2.Do not allow return air temperature to be below 55º F (13° C) for extended periods. To do so may cause condensation to occur in the main heat exchanger, leading to premature heat exchanger failure.
Clearances for access/service:
Ample clearances should be provided to permit easy access to the unit. The following minimum clearances are recommended:
1.
2.Eighteen (18) inches (46 cm) at the side where access is required for passage to the front when servicing or for inspection or replace- ment of flue/vent connections.
In all cases, accessibility clearances shall take precedence over clear- ances for combustible materials where accessibility clearances are greater.
Installation in a residential garage:
A
Table 1: Unit Clearances to Combustibles (All Dimensions in Inches, and All Surfaces Identified with the Unit in an Upflow Configuration)
Application | Top | Front | Rear | Left Side | Right Side | Flue | Floor/ | Closet | Alcove | Attic | Line | |
In. (cm) | In. (cm) | In. (cm) | In. (cm) | In. (cm) | In. (cm) | Bottom | Contact | |||||
|
|
|
| |||||||||
Upflow | 1 (2.5) | 3 (7.6) | 0 (0.0) | 0 (0.0) | 0 (0.0) | 1 (2.5) | Combustible | Yes | Yes | Yes | No | |
Downflow | 1 (2.5) | 3 (7.6) | 0 (0.0) | 0 (0.0) | 0 (0.0) | 1 (2.5) | 1 (25.4)1 | Yes | Yes | Yes | No | |
Horizontal | 1 (2.5) | 3 (7.6) | 0 (0.0) | 0 (0.0) | 0 (0.0) | 1 (2.5) | Combustible | No | Yes | Yes | Yes2 |
1.Special floor base or air conditioning coil required for use on combustible floor.
2.Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and building joists, studs or framing.
SECTION II: DUCTWORK
DUCTWORK GENERAL INFORMATION
The duct system’s design and installation must:
1.Handle an air volume appropriate for the served space and within the operating parameters of the furnace specifications.
2.Be installed in accordance of National Fire Protection Association as outlined in NFPA standard 90B (latest editions) or applicable national, provincial, state, and local fire and safety codes.
3.Create a closed duct system. For residential and
4.Complete a path for heated or cooled air to circulate through the air conditioning and heating equipment and to and from the condi- tioned space.
When replacing an existing furnace, if the existing plenum is not the same size as the new furnace then the existing plenum must be removed and a new plenum installed that is the proper size for the new furnace. If the plenum is shorter than 12” (30.5 cm) the turbulent air flow may cause the limit controls not to operate as designed, or the limit con- trols may not operate at all.
The duct system is a very important part of the installation. If the duct system is improperly sized the furnace will not operate properly.
The ducts attached to the furnace plenum, should be of sufficient size so that the furnace operates at the specified external static pressure and within the air temperature rise specified on the nameplate.
The minimum plenum height is 12” (30.5 cm). The furnace will not operate properly on a shorter plenum height. The minimum recom- mended rectangular duct height is 4 inches (10 cm) attached to the plenum.
The cooling coil must be installed in the supply air duct, down- stream of the furnace. Cooled air may not be passed over the heat exchanger.
When the furnace is used with a cooling coil, the coil must be installed parallel with, or in the supply air side of the furnace to avoid condensa- tion in the primary heat exchanger. When a parallel flow arrangement is used, dampers or other means used to control airflow must be ade- quate to prevent chilled air from entering the furnace. If manually oper- ated, the damper must be equipped with means to prevent the furnace or the air conditioner from operating unless the damper is in full heat or cool position.
If a matching cooling coil is used, it may be placed directly on the fur- nace outlet and sealed to prevent leakage. If thermoplastic evaporator ‘A’ coil drain pans are to be installed in the upflow/horizontal configura- tion, then extra 2” minimum spacing may be needed to ensure against drain pan distortion.
The duct system must be properly sized to obtain the correct airflow for the furnace size that is being installed.
Refer to Table 6, "Ratings & Physical / Electrical Data" or the fur- nace rating plate for the correct rise range and static pressures.
If the ducts are undersized, the result will be high duct static pres- sures and/or high temperature rises which can result in a heat exchanger OVERHEATING CONDITION. This condition can result in premature heat exchanger failure, which can result in personal injury, property damage, or death.
4 | Johnson Controls Unitary Products |
