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E. Maintenance

HD 4000 C / HD 6000 C

Interval

Procedure

Subject Assembly

Activity

By whom

 

 

 

 

 

Daily

Check

All handguns

Check whether handgun closes

Operator

 

handgun

 

properly. Check function of

 

 

 

 

safeguard against inadvertent

 

 

 

 

operation. Replace defective

 

 

 

 

handguns.

 

 

 

 

 

 

 

Check

Outlet lines & hoses leading

Check hoses for damage. Replace

Operator

 

high-pressure

to workstations

defective hoses immediately.

 

 

hoses

 

Accident Hazard!

 

 

 

 

 

 

Weekly, or

Check system

Entire system

Check pump, overflow valve and

Operator/

after 40

for leaks

 

tubing installation for leaks. If oil is

Customer

operating

 

 

present in the drip pan under pump,

Service

hours

 

 

of if a leak exceeds 10 drops of

 

 

 

 

water per minute, call customer

 

 

 

 

service immediately.

 

 

 

 

Keep weep holes unblocked.

 

 

 

 

 

 

 

Check oil level

Both pump sides

Check pump oil level. MIN level:

Operator

 

 

 

Centre of oil sight glass. MAX level:

 

 

 

 

up to mark in housing. If required,

 

 

 

 

top up with oil (part no. 6.288-061).

 

 

 

 

 

 

 

Check oil

Both pump sides

If the oil appears milky, it must be

Operator/

 

quality

 

changed. In this case it is

Customer

 

 

 

recommended to change the pump

Service

 

 

 

oil seal also.

 

 

 

 

(Customer service.)

 

 

 

 

 

 

 

Check

Pressure gauge in control

Check system water pressure

Operator

 

working

panel

(pressure gauge). If pressure is too

 

 

pressure

 

high or too low, investigate and

 

 

 

 

remedy the cause (see also the

 

 

 

 

section on Trouble Shooting).

 

 

 

 

 

 

 

Check hose

Hose quick-couplings

Pump must be running.

Operator

 

quick-coupling

between system tap and

Check for leakage in tandem and

 

 

 

high-pressure hose to

individual operation.

 

 

 

handgun.

Connect clutch and check clutch

 

 

 

 

locking function.

Customer

 

 

 

Replace defective clutches.

Service

 

 

 

 

 

 

Check

Dashpot on each pump side

A defective dashpot is readily

Operator

 

dashpot

 

identifiable through increased pump

 

 

 

 

vibration.

Customer

 

 

 

Replace defective dashpot.

Service

 

 

 

 

 

E3

5.956-648 A10369 (06/98)

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Karcher HD 4000 C, HD 6000 C operating instructions Interval Procedure Subject Assembly Activity By whom