USA Assembly Instructions

Assembly of the Bicycle

The bike must be assembled carefully by an by a knowledgeable and responsible adult. Study the assembly instructions carefully before beginning work. Assemble the bike in the exact sequence shown by the letters in the diagrams. This is essential for the safe function and use of the bike.

Please note that there is always a danger of injury when working with tools or doing manual work. Therefore please be careful when assembling this product.

Ensure that your working area is free of possible sources of danger, for example don’t leave any tools lying around. Always dispose packaging material in such a way that it may not cause any danger. There is always a risk of suffocation if children play with plastic bags!

Bolt all the parts together loosely at first for each step of the assembly process and then properly tighten all the bolts to complete that step of assembly. Then check that they have been assembled correctly.

Tighten the locknuts by hand until resistance is felt, then use a wrench to finally tighten nuts completely against resistance (locking device). Then check that all screw connections have been tightened firmly. Attention: once locknuts have been unscrewed they no longer function correctly (the locking device is destroyed), and must be replaced.

If assembly of plastic hand grips is required, then please note that the grips can be mounted in place more easily if they are first soaked in warm water.

For technical reasons, we reserve the right to carry out preliminary assembly work (e.g. addition of tubing plugs).

List of spare parts

When ordering spare parts, always state the full article number, spare-part description, the quantity required.

Example order: Model # KC112-500 / Handlebars / 1 Set

Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary. Goods may only be returned after prior arrangement and in (internal) packaging, which is safe for transportation, in the original box if possible.

It is important to provide a detailed defect description / damage report! Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) are required, this should be clearly stated on the order by adding the words “with fastening material”.

Waste Disposal

KETTLER® products are recyclable. At the end of its useful life please dispose of this article correctly and safely (local refuse sites).

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Kettler KC112-600, KC112-500 manual List of spare parts, Waste Disposal