Table of Contents | LG Electronics 3600 specification

Table of Contents

INTRODUCTION

Spray & Stripe Specifi cations	1
Safety Warnings	2-6

GETTING STARTED

Flushing	7
Daily Maintenance	8
Pressure Relief Procedure	9
Setting Up to Stripe or Spray	10
Starting Up	11-12
Striping Operation	13

REPAIRS/MAINTENANCE

INSTRUCTIONS

Spray Gun Operation	14
Spray Gun Troubleshooting	15
Field Troubleshooting	16
Servicing the Fluid Pump	17
Servicing the Piston Rod	18
Servicing the Suction Assembly	18
Packing Replacement	19-20
Elect. Control Board Replacement	21
Pressure Calibration of Board	21
Clutch Replacement	22
Cltuch Troubleshooting	23

PRODUCT DIAGRAMS & PARTS LISTS

Gearbox Assembly	24
Spray Gun Assembly	25
Gun Mount Assembly	25
Frame Assembly	26
Swivel Wheel Assembly	27
Suction Assembly	27
Striping Tip Guide	28
ACCESSORIES	29-30

Manufactured by: AIRLESSCO BY DUROTECH CO.

5397 Commerce Ave.,Moorpark, CA 93021

Tel: 805-523-0211 Fax: 805-523-1063

www.airlessco.com eMail: techservice@airlessco.com

SUBJECT TO CHANGE WITHOUT NOTICE.

Copyright © 2007, Airlessco by Durotech Co. All rights reserved.

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LG Electronics 3600 operation manual Table of Contents

Contents

SERVICE/OPERATION Table of Contents Introduction Introduction Safety Warnings Toxic Fluid Hazard Medical Treatment Always ground all of these components Flushing Before Performing Adjustments or Repairs When Testing for Spark Flushing Daily Maintenance Airlessco Throat Seal Oil Ounce bottle Quart bottle Pressure Relief Procedure USE Minimum Pressure Remove the snap-on cover plate over the piston Grounding Setting Up to Stripe or SprayConnect the hose and gun Flush the sprayer Prepare the Material Adjusting the PressureStarting Up Starting the Sprayer When Shutting off the Sprayer Avoiding Tip Clogs Striping Operation Refer to figure below Spray GUN Spray TIP AssemblySpray Gun Operation Major Components of Spray GUN Reversible REV-TIP Test the Pattern Correction Spray Gun TroubleshootingDefects Cause Field Troubleshooting Problem Cause Solution Servicing the Fluid Pump Fluid Pump Disconnect Servicing the Suction Assembly Servicing the Piston Rod Outlet Valve Packing Replacement Procedures Replacement Instructions Packing Replacement Procedures Electrical Control Board Replacement Pressure Calibration on the Electrical Control Board Remove Clutch AS Follows Clutch ReplacementInstall NEW Clutch AS Follows Troubleshooting Clutch Does Not Engage Gear Box Assembly Part No Part Number Description Spray Gun Assembly Part No Gun Mount Assembly Part No Frame Assembly Swivel Wheel Assembly Suction Assembly Part No Part Number Description Qty Orifice Size Inches Striping Tip GuideStriping TIP Accessoriesairlessco Quick F