A-5

INSTALLATION

A-5

 

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OIL

The VANTAGE® 400 is shipped with the engine crankcase filled with high quality SAE 10W-30 Oil that meets classification CG-4 or CH-4 for diesel engines. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. Check the oil level every four hours of running time during the first 50 running hours. Refer to the engine Operator’s Manual for specific oil recommendations and break-in information. The oil change interval is dependent on the quality of the oil and the operating environment. Refer to the Engine Operator’s Manual for more details on the proper service and mainte- nance intervals.

FUEL

USE DIESEL FUEL ONLY

WARNING

Fill the fuel tank with clean, fresh fuel. The capacity of the tank is 15 gals. (57 ltrs). When the fuel gauge reads empty the tank contains approximately 2 gals. (7.6ltrs.) of reserve fuel.

WARNING

NOTE: A fuel shut off valve is located on the pre- filter/sediment filter. Which should be in the closed position when the welder is not used for extended periods of time.

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ENGINE COOLING SYSTEM

WARNING

Air to cool the engine is drawn in the side and exhausted through radiator & case back. It is important that the intake and exhaust air is not restricted. Allow a minimum clearance of 1ft. (0.6m) from the case back and 16in.(406mm) from either side of the base to a vertical surface.

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CAUTION

BATTERY CONNECTION

Use caution as the electrolyte is a strong acid that can burn skin and damage eyes.

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NOTE: This machine is furnished with a wet charged battery; if unused for several months, the battery may require a booster charge. Be careful to charge the bat- tery with the correct polarity. (See Battery in Maintenance Section)

MUFFLER OUTLET PIPE

Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction. Tighten using a 9/16" socket or wrench.

SPARK ARRESTER

Some federal, state or local laws may require that gasoline or diesel engines be equipped with exhaust spark arresters when they are operated in certain loca- tions where unarrested sparks may present a fire haz- ard. The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, a suitable spark arrester, such as the K903-1 must be installed and properly maintained.

WARNING

An incorrect spark arrestor may lead to damage to the engine or adversely affect performance.

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REMOTE CONTROL

The VANTAGE® 400 is equipped with a 6-pin and a 14-pin connector. The 6-pin connector is for connecting the K857 or K857-1 Remote Control or for TIG welding, the K870 foot Amptrol or the K936-3 hand Amptrol. When in the CC-STICK, DOWNHILL PIPE, or CV- WIRE modes and when a remote control is connected to the 6-pin Connector, the auto-sensing circuit auto- matically switches the OUTPUT control from control at the welder to remote control.

When in TOUCH START TIG mode and when a Amptrol is connected to the 6-Pin Connector, the OUT- PUT dial is used to set the maximum current range of the CURRENT CONTROL of the Amptrol.

The 14-pin connector is used to directly connect a wire feeder control cable. In the CV-WIRE mode, when the control cable is connected to the 14-pin connector, the auto-sensing circuit automatically makes the Output Control inactive and the wire feeder voltage control active

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The VANTAGE® 400 is shipped with the negative bat- tery cable disconnected. Make certain that the RUN- STOP switch is in the STOP position. Remove the two screws from the battery tray using a screwdriver or a 3/8" socket. Attach the negative battery cable to the negative battery terminal and tighten using a 1/2" sock- et or wrench.

WARNING

NOTE: When a wire feeder with a built in welding voltage control is connected to the 14-pin connec- tor, do not connect anything to the 6-pin connec- tor.

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VANTAGE® 400

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Lincoln Electric 400 Oil, Fuel, Engine Cooling System, Battery Connection, Muffler Outlet Pipe, Spark Arrester

400 specifications

The Lincoln Electric 400 is a state-of-the-art multi-process welding machine designed to meet the demands of today’s industrial welding applications. Renowned for its reliability and versatility, this welder is a preferred choice among professionals in fabrication, construction, and maintenance industries.

One of the main features of the Lincoln Electric 400 is its multi-process capability. It seamlessly integrates MIG, TIG, and stick welding processes into a single unit, allowing users to switch between methods depending on the job at hand. This flexibility makes it incredibly suitable for a wide range of materials, including steel, stainless steel, and aluminum.

The welding machine boasts a robust power output, with a maximum range of 400 amps. This impressive capacity enables it to handle thick materials effectively, making it ideal for heavy-duty tasks. The machine operates on both single-phase and three-phase power, giving users the advantage of versatility depending on the power source available at the job site.

Another significant characteristic of the Lincoln Electric 400 is its advanced digital display and control interface. This user-friendly panel allows for easy adjustments to voltage and wire feed speed, ensuring precision and high-quality welds. Additionally, the machine includes built-in features to improve the consistency of welding, such as the Smart MIG technology which optimizes the welding parameters automatically based on the wire diameter and material thickness.

In terms of durability, the Lincoln Electric 400 is designed for rugged environments. Its heavy-duty construction, including a robust metal casing and protective features, ensures it can withstand the rigors of daily use in harsh conditions. Furthermore, the welder is often praised for its efficient cooling system, which prolongs the machine's lifespan and maintains optimal performance even during extended usage.

Portability is another key aspect of this welding machine. Weighing under 200 pounds, it is designed with mobility in mind. The integrated wheels allow for easy transportation between job sites, making it a practical choice for mobile welders and contractors.

In conclusion, the Lincoln Electric 400 stands out in the welding equipment market due to its multi-process capabilities, impressive power output, user-friendly interface, durability, and portability. It is engineered to exceed the expectations of professional welders, providing them with the tools needed for high-quality results across a variety of applications.