A-4

INSTALLATION

A-4

 

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WARNING

• Lift only with equipment of ade- quate lifting capacity.

• Be sure machine is stable when lifting.

• Do not lift this machine using lift bail if it is equipped with a heavy accessory such as trailer or gas cylinder.

FALLING

• Do not lift machine if lift bail is

1.Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments.

2.Proper support of, and attachment to, the base of the welding equipment so there will be no undue stress to the framework.

3.Proper placement of the equipment on the trailer to insure sta- bility side to side and front to back when being moved and when standing by itself while being operated or serviced.

4.Typical conditions of use, i.e., travel speed; roughness of sur- face on which the trailer will be operated; environmental con- ditions; like maintenance.

5.Conformance with federal, state and local laws.(1)

(1)Consult applicable federal, state and local laws regarding specific requirements for use on public high-

EQUIPMENT can

damaged.

ways.

 

 

cause injury.

• Do not operate machine while

 

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suspended from lift bail.

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HIGH ALTITUDE OPERATION

At higher altitudes, output derating may be necessary. For max- imum rating, derate the machine 2.5% to 3.5% for every 1000 ft. (305m). Due to new EPA and other local emissions regulations, modifications to the engine for high altitude are restricted within the United States. For use above 6000 ft.(1828 m) an authorized Perkins engine field service shop should be contacted to deter- mine if any adjustments can be made for operation in higher ele- vations.

HIGH TEMPERATURE OPERATION

At temperatures above 104°F(40°C), Welder output derating is necessary. For maximum output ratings, derate the welder out- put 2 volts for every 18°F(10°C) above 104°F(40°C).

COLD WEATHER STARTING:

With a fully charged battery and the proper oil, the engine should start satisfactorily down to -15°F(-26C°). If the engine must be frequently started at or below 0°F (-18°C), it may be desirable to install cold-starting aides. The use of No. 1D diesel fuel is recommended in place of No. 2D at tempera- tures below 23°F (-5°C). Allow the engine to warm up before applying a load or switching to high idle.

Note: Extreme cold weather starting may require longer glow plug operation.

WARNING

Under no conditions should ether or other starting fluids be used with this engine!

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VEHICLE MOUNTING

WARNING

Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail.

Only transport this Equipment on serviceable vehicles which are rated and designed for such loads.

Distribute, balance and secure loads so vehicle is stable under conditions of use.

Do not exceed maximum rated loads for compo- nents such as suspension, axles and tires.

Mount equipment base to metal bed or frame of vehicle.

Follow vehicle manufacturer’s instructions.

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PRE-OPERATION ENGINE SERVICE

READ the engine operating and maintenance instruc- tions supplied with this machine.

WARNING

Stop engine and allow to cool before fueling

Do not smoke when fueling.

Fill fuel tank at a moderate rate and do not over- fill.

Wipe up spilled fuel and allow fumes to clear before starting engine.

Keep sparks and flame away from tank.

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TOWING

Use a recommended trailer for use with this equipment for road, in-plant and yard towing by a vehicle(1). If the user adapts a non- Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard or dam- age the welding equipment. Some of the factors to be consid- ered are as follows:

VANTAGE® 400

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Lincoln Electric 400 service manual High Altitude Operation, High Temperature Operation, Cold Weather Starting, Towing

400 specifications

The Lincoln Electric 400 is a state-of-the-art multi-process welding machine designed to meet the demands of today’s industrial welding applications. Renowned for its reliability and versatility, this welder is a preferred choice among professionals in fabrication, construction, and maintenance industries.

One of the main features of the Lincoln Electric 400 is its multi-process capability. It seamlessly integrates MIG, TIG, and stick welding processes into a single unit, allowing users to switch between methods depending on the job at hand. This flexibility makes it incredibly suitable for a wide range of materials, including steel, stainless steel, and aluminum.

The welding machine boasts a robust power output, with a maximum range of 400 amps. This impressive capacity enables it to handle thick materials effectively, making it ideal for heavy-duty tasks. The machine operates on both single-phase and three-phase power, giving users the advantage of versatility depending on the power source available at the job site.

Another significant characteristic of the Lincoln Electric 400 is its advanced digital display and control interface. This user-friendly panel allows for easy adjustments to voltage and wire feed speed, ensuring precision and high-quality welds. Additionally, the machine includes built-in features to improve the consistency of welding, such as the Smart MIG technology which optimizes the welding parameters automatically based on the wire diameter and material thickness.

In terms of durability, the Lincoln Electric 400 is designed for rugged environments. Its heavy-duty construction, including a robust metal casing and protective features, ensures it can withstand the rigors of daily use in harsh conditions. Furthermore, the welder is often praised for its efficient cooling system, which prolongs the machine's lifespan and maintains optimal performance even during extended usage.

Portability is another key aspect of this welding machine. Weighing under 200 pounds, it is designed with mobility in mind. The integrated wheels allow for easy transportation between job sites, making it a practical choice for mobile welders and contractors.

In conclusion, the Lincoln Electric 400 stands out in the welding equipment market due to its multi-process capabilities, impressive power output, user-friendly interface, durability, and portability. It is engineered to exceed the expectations of professional welders, providing them with the tools needed for high-quality results across a variety of applications.