ELECTRICAL DIAGRAMS G-3
VANTAGE®400
®®

SCHEMATIC - COMPLETE MACHINE - (G5597 PAGE 1)

EN-170
SOLID EDGE
G5597
VANTAGE 400 (PERKINS)MACHINE SCHEMATIC
NONE
G5388
Ma
gli
e
tt
a
BA
M
DO NO
T
SC
AL
E
T
HIS DR
A
WING
D
RAWN
BY:
DESIG
N
I
NFO
RMATI
ON
ENG
I
NEER:
AP
PRO
VED
:
EQUIPMENT TYPE:SUBJECT:
SCA
L
E:
NA CRM22115
-GA
1
PAGE ___ OF
___
2
E
NGI
N
EE
RI
NG
CO
NT
RO
LLE
D
MA
NU
FA
CT
URE
R:
No
THIS DOCUMENT CONTAINS PROPRIETAR
Y
INFORMATION OWNED B
Y
LINCOLN GLOBA
L, INC.
AND MA
Y
NOT BE DUPLICATED, COMMUNICATED
TO O
THER PARTIES OR US
ED FOR
AN
Y
PURPOS
E WITHOU
T
THE EXPRES
S WRIT
TEN PERMISSION
OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL: C
10/26/2006
t
MAT
ERI
A
L TO
L
ER
ANC
E ("
"
) TO A
GR
EE
WITH
PU
B
LI
SH
ED
ST
ANDARD
S.
ON A
LL
AN
GL
E
S I
S ± .5 OF
A D
E
GR
EE
ON
3
PLACE
D
E
CIM
ALS
IS
± .
002
ON 2
PL
AC
E D
ECIM
AL
S I
S ± .02
UNLESS OTHERWISE SPECIFIED TOLERANCE:
M
ANUF
ACTURING TO
L
ER
ANC
E
P
ER
E
2056
R
EVISED LEA
D 208
C RO
UTI
NG.
CHAN
GE
D
ET
AIL:
REFER
ENCE:
MA
T
ERI
AL
DIS
PO
SI
T
ION:
AP
PRO
VA
L
DA
T
E:
PROJ
EC
T
NUMBER:
DOCUMEN
T
NUMBER:
DOCUMEN
T
REV
ISI
ON:
G5597
LE
A
D
C
OL
O
R
COD
E:
B-
BL
AC
K
O
R
GRAY
G-
GREEN
O-
ORANGE
R-
RE
D
O
R
PI
NK
U-
BL
UE
W-
W
HIT
E
Y-
Y
ELL
OW
C
OM
PONE
NT
V
AL
U
E
U
NIT
S:
CAPA
CIT
O
R: MF
D/
V
OLT
S
RE
SI
ST
O
R:
O
HM
S/
W
ATT
S
CONNE
CT
O
R
PI
N
N
UM
BER
S:
VIEW
OF
CONNEC
TO
R ON PC BOARD
126
7
12
LA
TCH
EX.
12
PIN CONNEC
TO
R
LABELS:
C
OMM
ON
FR
AM
E
GROUND
EA
RT
H
GROUND
TH
RE
E
PHASE
RE
CTIFI
ER
3200uf
300vdc
SHUNT
50
M
V=400
AM
PS
206S
204S
CURRE
NT L
EV
EL
FE
E
D
BAC
K
SI
GN
AL
POSITIVEOUTPUTTERMINALNEGATIVEOUTPUTTERMINAL
B
Y-
PASS
P
C
BOARD
206B
208
5A
A
C
AU
X.
POWER
42 V
OLT
AC
WI
R
E F
EEDER
POWER
41
42
FO
U
R
P
OL
E 1800
R
PM
ALT
ERN
AT
OR
120 V
OLT
AC
POWE
R F
OR
R
OT
O
R FI
EL
D CI
RC
UIT
12 V
OLT
B
ATT
ERY
EN
GI
NE
ST
A
RT
ER
S
OL
EN
OI
D
ST
A
RT
B
UTT
ON
S
WIT
CH
RU
N-STOP SWIT
CH
SHOWN I
N RUN
POS.
FR
AM
E
GROUND
W2W2
W3
W3
W5
W4 W5W4
W1W1 W6W6
3
5
6
ENGINE PROTECTION/IDLE CONTROLPC BOARD
(J31-9)
262
229
(J31-1)
232
(J31-6)
234
SENDER
SENDER
S
WIT
CH
TEM
PER
AT
URE
OIL
PRESSURE
S
WIT
CH
EN
G.
PRO
T.
FU
EL
TEM
P.
241
228
238
200 (J33
-5)
227 (B3)
IDL
E
S
OL.
P
ULL
C
OIL
226 (J31
-8)
5S (
B1)
J31-2 (2
32F)
ALT.
+12
V
OLT
S
RUN
EN
GI
NE
ST
A
RT
ER
+12
V
OLT
S
RUN
+12
V
OLT
S
RUN
201
200
200A
21
WI
R
EF
EEDER
V
OLTM
ET
ER
P
OL
A
RIT
Y
S
WIT
CH
206A
208A
231
238A
+
160 V
DC
6A
5H
+
236B
232H
232D
C
B 10
A
236A
CE
CHOPPPPER PC BOARD
G
AT
E SI
GN
AL
IG
BT (16)
B7 B8
B6
B3
B5
B2
B4
B1
+CO
M
FLY
BACK
DI
ODE
S (12)
FILTE
R
CAPA
CIT
OR
S (6)
+
7,200uF
x6
C
HOKE
D
C
BU
S
V
OLT
AGE
90+/-10V
D
C
@
HI I
DL
E
AR
C
V
OLT
AG
E F
EEDBAC
K SI
GN
AL
R1
O
UT
P
UT
CO
NT
R
OL 10
K
77 (J7-
1)
76 (J7-
4)
75 (J7-
5)
R2
ARC
CO
NT
R
OL 10
K
279 (J7
-6)
278 (J7
-7)
277 (J7
-8)
(J3-14)
257
(J3-7)
256
IDL
E
R
S
WIT
CH
(J1-4)
2
(J1-3)
4W
EL
D T
E
RM.
S
W.
MO
DE
S
WIT
CH
CC
CV
PI
PE
TIG
(J7-9)
214
(J7-14)
218
(J7-15)
220
(J7-16)
222
260 (J3
-4)
261 (J3
-3)
TO
R
OI
D:
Senses auxiliary power load to activat
e idler.
Generator leads 3
and 6 pas
s through
torroid
3 times in
opposite di
rections.
VRD WELD CONTROLPC BOARD
204S (J6-1)
206S (J6-2)
208C (J3-15)
23 (J3-10)
25 (J3-9)
5G (J2-3)
R
EM
OT
E
CO
NT
R
OL 10
K
77A (J1-11)
76A (J1-14)
75A (J1-10)
10 V
0-10 V
0 V
10 V
-15 V (
W/
O
P
OT.)
0 V
0 V
15 V
15 V
0 V
(TO
AM
PHEN
OL)
(TO
AM
PHEN
OL)
2A
4A
(TO
AM
PHEN
OL)
31
32
41A
ABCDEF
77A
21
42A
75A
GN
D-
A
4A
2A
76A
77B
76B
75B
GROU
ND
CONNECTOR
TO
CONNE
CT
O
R J1
115V
AC
CO
NT
AC
T
OR
W
OR
K
RE
MOTE
CO
NT
RO
L
42V
AC
GROU
ND
JADCHBKEFGI
77B
76B
75B
GN
D-
B
4B
2B
4B
2B
13 (J3-8)
14 (J3-16)
(J1-8) 4
00
(J1-13)
400
400 I.D. JUMPER (Part of round plug and lead assembly.)
LO
W I
DL
E
C
OMM
AN
D (0
V
@ L
O
W I
DL
E)
TWI
ST
ED
P
AI
R
TWI
ST
ED
P
AI
R
R
OT
O
R FL
AS
HI
NG
Located o
n back of
control pa
nel.
P/
N
G5507-1
Located o
n wiring behindreceptacles.
Control board com
mon is
at welder positive outp
ut
and shunt
Control board circuits
associated with J2 are
part
of engine
electrical syst
em and a
re comm
on to
frame g
round (
negative b
attery te
rminal).
Rotor Flashing: +12 volts
@ 0.5 amps
until gene
rator buil
ds up
then +160 volts @ 0 am
ps.
S
wich closed for high idle.
W
EL
D
AMM
ET
ER W
EL
D
V
OLTM
ET
ER
(J4-1 to
10)
(J5-1 to
10)
14
1413
TWI
ST
ED
P
AI
R
R4
50
OH
M
100 W
R4 is located aboverectifier on upper leftinterior panel behindupper control panel.
5J
111
444
IDL
E
S
OL.
H
OL
D
C
OIL
247 (J31
-4)
IG
BT'
S, FL
YBAC
K
DI
ODE
S
AND
FILTE
R
CAPA
CIT
OR
S
AR
E I
NT
EGR
AL
TO
CHOPPE
R M
OD
UL
E
S
AN
D
N
OT
INDI
VI
DU
ALL
Y
RE
PL
ACEA
BL
E.
STAT
OR
W
EL
D
WI
N
DI
NGS
R
OT
O
R FI
EL
D
SLI
P
RI
NGS
RE
MOTE
CO
NT
RO
L
OIL
PRES
S.
FU
EL LVL.
SENSOR
Choke mounted behindoutput terminal pa
nel.
Po
wer
Supply
to Control
Board
P
WM
S
ignal to Chopper
15 volt @ 20 kHz
Chopper module is located on right side ofinterior panel behind upper control pa
nel.
Rectifier is located on left side of interiorpanel behind upper control
panel.
Shunt on back of positiveoutput terminal
Located o
n back ofoutput pa
nel
between terminals
60 TO 65 V
A
C
PHAS
E T
O
PHASE
AT
HI
G
H IDL
E
REV
OL
VI
N
G FI
EL
D
RE
SI
ST
ANC
E
APPRO
X.
25 O
HM
S
@ 75F
Field capacitor located on lower rear offan baffle on right side of machine.
Battery voltage:
12.6 volts
at rest
14 volts en
gine
running
Located o
n rearof control panelleft side.
0.2 O
HM
11 O
HM
S
Oil
Pressure
S
witch
closes on low
oil pressur
e.
Temper
ature S
witch
closes on hi
gh
tempera
ture.
Engine protection
circuit. 1 mi
nute
delay on e
ngine
start.
3/4 Second
Timer
YEL
LO
W
LAM
P
230 O
HM
S
EM
PT
Y
30 O
HM
S F
ULL
10 O
HM
S
@ 0
P
SI
100 O
HM
S
@ 75
P
S1
500-600
O
HM
S
C
OL
D
50-100 OHM
S
H
OT
(S
E
E
SHE
ET 2 F
OR
SIM
PLIFI
ED
CO
NT
R
OL
BOARD
SCH
EM
ATI
C)
(SIM
PLIFI
E
D
BOARD
SCH
EM
ATI
C)
(SIM
PLIFI
ED
BOARD
SCH
EM
ATI
C)
250 (J3
-5)
250 (J3
-1)
Jumper
required
for outp
ut.
Low oil
pressure
or
high
tempera
ture
shutdown
4
6A
5H
Located in
top of fuel tank
Located o
n front panel
Located in
engine blockRight side, rear
Located in
engine thermostat housing onLeft side of engine
Located o
n auxiliaryoutput pa
nel
Located in
injection pumpon right side of engine
J55-3
J55-4 J55-2
(J1-5) 4
00
(J1-12)
400
Weld Voltmeter and Ammeterare standard on Vantage 400
HOUR
MET
ER
+_
(J31-10
) 263
Voltage
Regulator
+10
Volts
405 (J32
-2)
(J2-5)
405
J56
9 Ohms
at 75
vF
SH
UT
DOW
N
C
OIL
Located o
n right side of engineinside engine access door
12 volt gr
ound stud on rear of upper control
panel.
Located o
n front
control pa
nel.
Located o
n front
control pa
nel.
Located o
n front
control pa
nel.
Located o
n leftside of engineblock at flywheelhousing.Battery is located in thelower left front ofmachine behind lower
control pa
nel.
Ground stud ongenerator crosssupport.J55 is locatednear idle solenoid.
12 volt gr
oundstud on rear ofupper control
panel.
Located o
n front
control pa
nel.
12 volt gr
ound studon rear of upper
control pa
nel.
Auxiliary power to frontpanel receptacles via circuitbreakers on front
panel.
P56
P55-4
P55-3
P55-2
244 (J33
-1)
YEL
LO
W
LAM
P
243 (J33
-6)
238 243
D+
+
EN
GI
NE
ALT
ERNATOR
Located o
n left sideof engine nearradiator fan.
208C
(J7-2)
215
(J7-10)
216
CONNECTOR
Located in
engineintake manifold
GL
O
W
PL
UGS
239
Located o
n front
control pa
nel.
GL
O
W
PL
U
G
B
UTT
O
N
S
WIT
CH
238C
238B
3, 4 A
N
D 6 - 240
VA
C 3
PHASE
3 TO 6 - 240 V
A
C 1
PHASE
6A T
O 5 -120
VA
C 1
PHASE
3 TO 5 - 120 V
A
C 1
PHASE
208B
206B
14C
13
13C
Located under VRD Control PCBd on the back of the
control pa
nel
Weld volts >32,
RE
D light on
Weld volts <32,
GREE
N light on
+

-

VDR DISPLAY PC BOARD
S
witching
Po
wer
Supply
Voltage
Regulator (J60-1)
13C
(J60-6)
14C
(J61-8)
206B
(J61-1)
208B
+15
DC
296A
296
GRN
RED
298 (J61
-10)
297 (J61
-9)
299 (J61
-4)
+-
VRD
S
WIT
CH
Diode Bridge located on upper controlpanel, right rear.
Located o
n VRD control mountingbracket. Shown in "ON" position
VR
D "
OFF"
Tig
P
ipe
CV
12
12 26
58 58
58 5858
Min
Max
CC
Open
Circuit
Volts:
Open
Circuit
Volts:
CC
Max
Min
12 12
58 58
--- ---
12 12
CV
P
ipe
Tig
VR
D "
O
N"
*
*
N
OT
E:
P
ipe Mode i
s not
active with
VR
D
On
Ferrite on Lead 208A2 turnsFerrite on meter leadsFerrite onTwisted Pair4 turns
Meters dis
play setpoin
t volts or a
mps when not welding.
Meters dis
play actual v
olts and a
mps when
welding.
Hold function displays act
ual volts an
d amps fo
r
approxim
ately 5 seco
nds after welding stop
s.
During this hold display t
he right
most deci
mal point will blink.
Ferrite on Leads 75A & 76A3 turns
5P
262
CO
NT
A
CT
S
SHOW
N I
N
"+
"
PO
SITI
ON

G-3

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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