S26354 VM

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D-2

MAINTENANCE

D-2

 

 

 

 

 

 

 

 

SAFETY PRECAUTIONS

 

 

Read the Safety Precautions in the front of this

 

 

 

 

manual and in the Engine Owner’s Manual before

 

 

 

 

working on this machine.

 

 

WARNING

 

 

 

 

 

 

 

 

• Have qualified personnel do all maintenance

Keep all equipment safety guards, covers, and

and troubleshooting work.

 

 

devices in position and in good repair. Keep

• Turn the engine off before working inside the

hands, hair, clothing, and tools away from the

gears, fans, and all other moving parts when

machine or servicing the engine.

 

 

starting, operating, or repairing the equipment.

 

Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

------------------------------------------------------------

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

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ENGINE SERVICE

EVERY DAY OR EVERY 8 HOURS

 

 

 

 

 

 

 

 

 

 

 

 

FIRST SERVICE (20 / 50 HOURS)

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 250 HOURS OR 6 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 500 HOURS OR 12 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 1000 HOURS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINTENANCE ITEM

 

TYPE OR QUANTITY

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

Coolant Level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

Concentration of Antifreeze

 

50/50 Water/Ethylene Glycol

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Coolant (NOTE 3)

 

9.5 qt., 9.0 L

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

Engine oil level (NOTE 1)

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

R

 

Engine oil (NOTE 1 & 3)

 

8.45qt., 8L (Including filter)

 

R

 

 

R

 

Engine oil filter

 

Perkins #140517050

 

 

 

 

 

 

 

 

C

 

 

 

 

 

Drain water separator & fuel strainer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

Water separator element

 

Lincoln # M20840-A

 

 

 

 

R

 

Fuel filter canister

 

Perkins #130366120

 

 

 

I

 

 

Tension of alternator drive belt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

Alternator drive belt wear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Alternator drive belt

 

Perkins #080109107

C

 

 

 

 

 

Air filter (earlier check may be required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

Air filter element

 

Donaldson #P821575

 

 

 

 

 

R

Renew the engine breather

 

 

 

 

 

 

 

I

Tighten cylinder head

 

 

 

 

 

 

 

I

Valve clearances

 

Intake .008", exhaust .008"

 

 

 

 

 

I

Electrical systems

 

 

 

 

 

 

 

I

All nuts and bolts for tightness

 

 

 

 

 

 

I

 

Injector performance

 

Contact Perkins

I

 

 

 

 

 

Leaks or engine damage

 

 

 

 

 

 

I

 

Battery

 

 

Notes:

I = Inspect C = Clean

R = Replace

 

 

 

(1)Consult Engine Operators Manual for oil recommendations.

(2)Consult Engine Operators Manual for additional maintenance schedule information.

(3)Fill slowly! Ensure correct quantity is used.

Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.

These preventive maintenance periods apply to average conditions of operation. If necessary, use shorter peroids.

VANTAGE® 400

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Image 34
Lincoln Electric 400 service manual Maintenance, Read the Safety Precautions in the front of this

400 specifications

The Lincoln Electric 400 is a state-of-the-art multi-process welding machine designed to meet the demands of today’s industrial welding applications. Renowned for its reliability and versatility, this welder is a preferred choice among professionals in fabrication, construction, and maintenance industries.

One of the main features of the Lincoln Electric 400 is its multi-process capability. It seamlessly integrates MIG, TIG, and stick welding processes into a single unit, allowing users to switch between methods depending on the job at hand. This flexibility makes it incredibly suitable for a wide range of materials, including steel, stainless steel, and aluminum.

The welding machine boasts a robust power output, with a maximum range of 400 amps. This impressive capacity enables it to handle thick materials effectively, making it ideal for heavy-duty tasks. The machine operates on both single-phase and three-phase power, giving users the advantage of versatility depending on the power source available at the job site.

Another significant characteristic of the Lincoln Electric 400 is its advanced digital display and control interface. This user-friendly panel allows for easy adjustments to voltage and wire feed speed, ensuring precision and high-quality welds. Additionally, the machine includes built-in features to improve the consistency of welding, such as the Smart MIG technology which optimizes the welding parameters automatically based on the wire diameter and material thickness.

In terms of durability, the Lincoln Electric 400 is designed for rugged environments. Its heavy-duty construction, including a robust metal casing and protective features, ensures it can withstand the rigors of daily use in harsh conditions. Furthermore, the welder is often praised for its efficient cooling system, which prolongs the machine's lifespan and maintains optimal performance even during extended usage.

Portability is another key aspect of this welding machine. Weighing under 200 pounds, it is designed with mobility in mind. The integrated wheels allow for easy transportation between job sites, making it a practical choice for mobile welders and contractors.

In conclusion, the Lincoln Electric 400 stands out in the welding equipment market due to its multi-process capabilities, impressive power output, user-friendly interface, durability, and portability. It is engineered to exceed the expectations of professional welders, providing them with the tools needed for high-quality results across a variety of applications.