Power Wave 455 M | Lincoln Electric instruction

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IM807-A

POWER WAVE ™ 455 M	June, 2004
	June, 2004

For use with machines having Code Numbers: 11007, 11203

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT . And, most importantly, think before you act and be careful.

IEC 60974-1

OPERATOR’S MANUAL

Copyright © 2004 Lincoln Global Inc.

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Lincoln Electric manual Power Wave 455 M

Contents

Power Wave 455 M California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Safety Safety Thank You Table of Contents Thru E-6 Section ESection F-1 Section F-2 Technical Specifications Power Wave 455M CE K2202-2 Installation High Frequency Protection Machine GroundingLifting Stacking Input Connection Input Fuse and Supply Wire ConsiderationsTable A.1 Voltage Sensing Negative Electrode PolarityCable INDUCTANCE, and ITS Affect on Pulse Welding Table A.2 System DescriptionElectrode Voltage Sensing Single Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders Allowed Dual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power Waves Installation DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Water Flow Sensor 1OPERATIONB-1 Safety Precautions Power Wave 455M CE Definition of Welding Terms Operation Recommended Processes and Equipment General DescriptionRequired Equipment Limitations Figure B.1 Case Front Controls Fringe Procedures Nominal ProceduresWelding Adjustments Making a Weld Constant Voltage Welding Welding ModeARC Control Figure A.6 Current Wave Form Pulse Pulse Welding Factory Installed AccessoriesField Installed Optional Equipment Routine Maintenance Maintenance HOW to USE Troubleshooting Guide Troubleshooting Error code before the machine is turned off Using the Status LED to Troubleshoot System Problems Error Code # Indication Error Codes for the Power Wave Contact your local Lincoln Authorized Field Service Facility Power Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection Diagram Dimension Print Power Wave 455M Diagrams Precaucion Warnung