Lincoln Electric 455 M manual Cabling, etc Verify weld mode is correct for

Models: 455 M

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E-6

 

 

 

TROUBLESHOOTING

 

E-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine wont produce full output.

1.

Input voltage may be too low,

 

 

 

 

 

 

 

 

 

 

 

limiting output capability of the

 

 

 

 

 

 

 

 

 

 

 

 

power source. Make certain that

 

 

 

 

 

 

 

 

 

 

 

 

the input voltage is proper,

 

 

 

 

 

 

 

 

 

 

 

 

according to the Rating Plate

 

 

 

 

 

 

 

 

 

 

 

 

located on the rear of the

 

 

 

 

 

 

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

 

 

 

2.

Input may be single phased.

 

 

 

 

 

 

 

 

 

 

 

 

Make certain the input voltage is

 

 

 

 

 

 

 

 

 

 

 

 

proper on all three Input lines.

 

 

 

 

 

 

 

 

 

 

 

3.

Secondary current or voltage not

 

 

 

 

 

 

 

 

 

 

 

 

be properly calibrated. Check

 

 

 

 

 

 

 

 

 

 

 

 

values displayed on the Power

 

 

 

 

 

 

 

 

 

 

 

 

Feed 10/11 verses readings on

 

 

 

 

 

 

 

 

 

 

 

 

an external meter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary receptacle is deadno

 

 

1.

Circuit breaker CB2 (on case

 

 

 

 

 

 

 

auxiliary voltage .

 

 

 

front) may have opened. Reset.

 

 

 

 

 

 

 

 

 

 

 

2.

Circuit breaker CB4 (in recon-

 

 

 

 

 

 

 

 

 

 

 

 

nect area) may have opened.

 

 

If all recommended possible areas

 

 

 

 

 

 

 

 

 

Reset.

 

 

 

 

 

 

 

 

 

 

 

 

 

of misadjustments have been

 

 

 

 

General degradation of the weld

 

 

1.Check for feeding problems, bad

 

 

 

 

 

 

 

 

 

 

checked and the problem persists,

 

 

 

 

performance

 

 

 

connections, excessive loops in

 

 

 

 

 

 

 

 

 

 

 

contact your local Lincoln

 

 

 

 

 

 

 

 

 

cabling, etc.

 

 

 

 

 

 

 

 

 

 

2.

Verify weld mode is correct for

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

processes.

 

 

 

 

 

 

 

 

 

 

 

3.

The power source may require

 

 

 

 

 

 

 

 

 

 

 

 

calibration.

 

 

 

 

 

 

 

 

 

 

 

4.

Check the actual current dis-

 

 

 

 

 

 

 

 

 

 

 

 

played on the Power Feed 10

 

 

 

 

 

 

 

 

 

 

 

 

vs. actual current measured via

 

 

 

 

 

 

 

 

 

 

 

 

external meter.

 

 

 

 

 

 

 

 

 

 

 

5.

Check the actual voltage dis-

 

 

 

 

 

 

 

 

 

 

 

 

played on the Power Feed 10

 

 

 

 

 

 

 

 

 

 

 

 

vs. actual voltage measured via

 

 

 

 

 

 

 

 

 

 

 

 

external meter.

 

 

 

 

 

 

 

 

 

 

 

6.

Check the actual WFS displayed

 

 

 

 

 

 

 

 

 

 

 

 

on the Power Feed 10 vs. actual

 

 

 

 

 

 

 

 

 

 

 

 

WFS measured via external

 

 

 

 

 

 

 

 

 

 

 

 

meter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Excessively long and erratic arc.

 

 

1.

Check for proper configuration

 

 

 

 

 

 

 

 

 

 

 

 

and implementation of voltage

 

 

 

 

 

 

 

 

 

 

 

 

sensing circuits.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 455M (CE)

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Lincoln Electric 455 M manual Cabling, etc Verify weld mode is correct for