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TROUBLESHOOTING

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OUTPUT VOLTAGE

The open circuit voltage of the machine should be 10 to 43 volts. If any other condition exists, refer to the Troubleshooting Guide.

FAULT PROTECTION OPERATION

The overload protection circuit on the PC Board will cause the CV-300 meter to display "E60". This pro- tection circuit will reset itself automatically. The short circuit protection circuit will cause the meter to display "E00". The CV-300 power switch must be turned "OFF" and then "ON" to return the machine to normal output.

CHECKING SNUBBER CIRCUIT

In case of an SCR malfunction or failure, the snubber assembly should be checked. Disconnect the input power to the CV-300 at the fuse box and remove the right side of the machine.

1.Visually inspect the snubber PC Board assembly (located below the Control PC board on the case front for overheated components or damaged compo- nents).

OPTIONAL K857 REMOTE CONTROL

CHECK

Disconnect the remote output control and connect an ohm- meter between pins C and B and rotate the rheostat in the remote control. The resistance reading should go from zero to 10K ohms. Repeat with ohmmeter across A and B with the same results. Connect ohmmeter across A and C. The reading should be 10K ohms. A lower reading will indicate a shorted or partially shorted rheostat. A very high reading will indicate an open rheostat. In either of the last two cases, replace the rheostat.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-300

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Lincoln Electric CV-300 manual Output Voltage, Fault Protection Operation, Checking Snubber Circuit

CV-300 specifications

The Lincoln Electric CV-300 is a highly regarded power source designed specifically for wire feed welding applications. This machine combines advanced technology with user-friendly features to meet the demanding needs of professional welders. Known for its reliability, efficiency, and versatility, the CV-300 is suitable for various welding processes, including MIG, flux-cored, and DC TIG welding.

One of the standout features of the CV-300 is its constant voltage design. This ensures a stable arc throughout the welding process, which is critical for achieving high-quality welds. The ability to maintain a consistent arc helps in reducing spatter and improves bead appearance, making it ideal for both novice and experienced welders.

The CV-300 is equipped with Lincoln Electric's exclusive Auto-Set technology. This feature simplifies the setup process significantly by allowing users to select the material type and thickness. The machine automatically adjusts the voltage and wire feed speed, ensuring optimal performance without requiring extensive knowledge of welding parameters from the operator.

Another defining characteristic of the CV-300 is its robust construction. Built to endure the rigors of the shop environment, the power source features a durable housing and components that withstand high heat and heavy use. Additionally, it is designed for easy access to internal components, facilitating maintenance and servicing when required.

Portability is another significant advantage of the Lincoln Electric CV-300. Weighing in at a manageable size, the power source can easily be transported to job sites or moved around the workshop, enhancing its usability. It is compatible with various wire feeders, making it an adaptable choice for different welding projects, whether it's light fabrication or heavier industrial work.

The CV-300 also supports a variety of input voltages, making it versatile for use in different settings. Its adaptability allows it to operate efficiently in various environments, ensuring that welders have the power they need at their fingertips.

In summary, the Lincoln Electric CV-300 is a formidable choice for those in need of reliable and powerful welding equipment. With features such as constant voltage output, Auto-Set technology, robust construction, and portability, it meets the demands of modern welding with ease, helping professionals achieve stunning results in their work.