TROUBLESHOOTING | ||
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| Observe all Safety Guidelines detailed throughout this manual |
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PROBLEMS
(SYMPTOMS)
POSSIBLE
CAUSE
RECOMMENDED
COURSE OF ACTION
Engine will not go to high idle when | 1. | Auxiliary power load is less than |
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using auxiliary power. |
| 100 watts. Idler may not respond |
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| with less than a 100 watt load. Set |
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| idler to "High". |
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| 2. | Faulty sense toroid, Engine |
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| Control Unit or Control P.C. |
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| board. |
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Engine will not go to high idle | 1. | Faulty Engine Control Unit or |
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under weld or auxiliary loading. |
| Control P.C. board. |
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Engine does not develop full | 1. | Fuel filter clogged, Replace. |
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power. Engine runs rough. | 2. | Air filter clogged, clean or replace. |
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| 3. | High idle setting incorrect, check |
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| and adjust if required. |
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| 4. | Valves out of adjustment. |
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| 5. | Fuel contaminated with water or |
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| sediment. Check fuel |
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| and empty of water, bleed fuel |
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| system. Replace fuel in tank if |
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| needed. |
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| If all recommended possible | areas | |
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Engine will not go to high idle when | 1. | Faulty Engine Control Unit or |
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attempting to weld or using auxil- |
| Control P.C. board |
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| checked and the problem persists, | |||
iary power. Switching to manual |
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| Contact your local Authorized | |||
high idle does not work. |
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| Field Service Facility. |
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Engine will not shut off. | 1. | Fuel Shutdown solenoid not func- |
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| tioning properly / linkage binding. |
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| Stop engine by shutting off valve |
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| located on main fuel filter. |
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| Contact authorized local Engine |
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Engine does not develop full power. | 1. Fuel filter dirty/clogged. Replace. |
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Low weld and auxiliary output. | 2. Air filter dirty/clogged. Replace Air |
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Engine runs rough. |
| Filter Element. |
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| 3. Fouled fuel injector(s). Contact |
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| authorized Engine Service Shop. |
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| 4. Fuel contaminated with water. |
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| Check water separator for water. |
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| Clean and replace as needed. |
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| Replace fuel in tank. |
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| 5. Cracked or loose fuel | hose. |
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| Replace hose and tighten clamps. |
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| 6. Valves out of adjustment. Contact |
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| authorized local Engine Service |
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| Shop. |
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| CAUTION |
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If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
