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Lincoln Electric IM524-D manual Table of Contents

Models: IM524-D

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	TABLE OF CONTENTS
		Page
	Safety	i-iv

	Installation	Section A
	Technical Specifications	A-1
	Safety Precautions	A-2
	Select Suitable Location	A-2
	Stacking	A-2
	Tilting	A-2
	Lifting	A-2
	High Frequency Precautions	A-2
	Input Connections	A-2
	Ground Connections	A-3
	Input Power Connections	A-3
	Input Fuse and Supply Wire Connections	A-3
	Input Voltage Reconnect Procedure	A-3
	Output Connections	A-4
	Work and Electrode Cable Connections	A-4
	Water Cooler Connections	A-4
	Wire Feeder Connections	A-4

	Operation	Section B
	Safety Instructions	B-1
	Quick Start Reference for Process Selection Overlay	B-2
	General Description	B-3
	Synergic Welding	B-3
	Recommended Processes	B-3
	Operational Features and Controls	B-3
	Design Features and Advantages	B-3
	Welding Capability	B-3
	Limitations	B-3
	Controls and Settings	B-4
	Case Front Controls	B-4
	Operating Overlays	B-5
	Overview	B-5
	Installing an Overlay	B-5
	Overlay Types	B-6
	Pulse, GMAW, FCAW, Stick Overlay	B-7
	Weld from Memory Overlay	B-10

POWER WAVE 450

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Lincoln Electric IM524-D manual Table of Contents

Contents

For use with machines having Code Numbers Safety Depends on YouSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section F Section CSection D Section EPulse Pulse and Background Current Range Technical Specifications Power WaveFrequency Input Connections Safety PrecautionsHigh Frequency Precautions Select Suitable LocationPower Wave Input Power ConnectionsInput Fuse and Supply Wire Considerations Input Voltage Reconnect ProcedureWater Cooler Connections Wire Feeder ConnectionsOutput Connections Work and Electrode Cable ConnectionsOperating Instructions Safety InstructionsSave process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsOperating Overlays Installing AN OverlayOverview Overlay Overlay TypesName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Figure B.5 Weld from Memory Overlay Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalSET Limit KEY Limit UP / Down Keys Operation Figure B.9 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Voltage Sensing Polarity Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Pulse ProceduresGmaw Stick Table B.3 Adjustble ParametersGmaw FcawOverload Protection Pulse WeldingGuns and Cables OPTIONS/ACCESSORIESWire Feeder Setup Table C.1 Recommended Guns for USE With Power WavePriming the Cooler Recommended CoolantsInput Filter Capacitor DIS Charge Procedure Routine and Periodic MaintenanceFigure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations Perform External Recommend HOW to USE Troubleshooting GuideLocate Problem Symptom Consult Local Authorized Field Service FacilityAuthorized Field Service Facility Troubleshooting GuideSists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas $700.00 Basic CoursePrecaucion Aviso DE