Section C, Section D, Section E, Series | Lincoln Electric IM524-D

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Weld from Memory, Dual Procedure Overlay	B-11
Dual Wire Feeders, Dual Procedure Overlay	B-13
Limits Overlay	B-14
Setup Overlay	B-16
Wire Feeder Setup Description	B-17
Overview of Welding Procedures	B-19
FCAW and GMAW	B-19
Pulse Procedures	B-19
Stick/TIG Procedures	B-19
Wave Control	B-19
Pulse Welding	B-21
Overload Protection	B-21
Thermal Protection	B-21
Over Current Protection	B-21

Accessories	Section C
Options/Accessories	C-1
Wire Feeder Setup	C-1
Guns and Cables	C-1
Water Cooler Usage	C-2
Undercarriages	C-2

Maintenance	Section D
Safety Precautions	D-1
Routine and Periodic Maintenance	D-1
Input Filter Capacitor Discharge Procedure	D-1
Resistor Locations	D-2
Discharge Label	D-3
Resistors with Leads	D-3
Preventive Maintenance	D-4
Recommended Tools for Installation or Service of Cooler	D-5
G3503-[ ] Installation or Service Tool Usage	D-5
Removing and Installing the G3503-[ ] Cooler	D-5
G3503-[ ] Cooler Periodic Maintenance	D-6
G3503-[ ] Cooler Service	D-6
General Component Locations	D-7

Troubleshooting and Repair	Section E
How To Use Troubleshooting Guide	E-1
Troubleshooting Guide	E-2

Electrical Diagrams	Section F

Parts Manual	P-261 Series
POWER WAVE 450

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Lincoln Electric IM524-D manual Section C, Section D, Section E, Section F, Series

Contents

Safety Depends on You For use with machines having Code Numbers Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section F Frequency Technical Specifications Power WavePulse Pulse and Background Current Range Safety Precautions High Frequency PrecautionsSelect Suitable Location Input Connections Input Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power Wave Wire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler Connections Safety Instructions Operating Instructions Select your process information Save process information if desired General Description Controls and Settings Case Front Controls Overview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number = Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory Overlay Weld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure Overlay Operation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position Procedure SET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Setup Overlay Figure B.9 Setup Overlay Wire Feeder Setup Description +/- Polarity KEY Positive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures Procedures Table B.3 Adjustble Parameters GmawFcaw Gmaw Stick Pulse Welding Overload Protection OPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and Cables Recommended Coolants Priming the Cooler Routine and Periodic Maintenance Input Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 Cooler G3503- Cooler Periodic Maintenance G3503- Cooler Service Figure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External Recommend Sists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00 Precaucion Aviso DE