Figure D.4 General Component Locations | Lincoln Electric IM524-D

D-7

D-7

MAINTENANCE

FIGURE D.4 – GENERAL COMPONENT LOCATIONS

1DISPLAY BOARD (BACK OF PANEL)

2POWER SWITCH

3MAIN TRANSFORMER

4AUXILIARY TRANSFORMER

5INPUT RECTIFIER

6HEAT SINK FINS

7OUTPUT TERMINALS

8OVERLAY BAR CODE SENSORS

9TERMINAL STRIP (LOCATION)

5

1

8

9

4

6

2

7

3

POWER WAVE 450

Image 42

Lincoln Electric IM524-D manual Figure D.4 General Component Locations

Contents

Safety Depends on You For use with machines having Code Numbers Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section E Section CSection D Section F Technical Specifications Power Wave Pulse Pulse and Background Current RangeFrequency Select Suitable Location Safety PrecautionsHigh Frequency Precautions Input Connections Input Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Power Wave Work and Electrode Cable Connections Wire Feeder ConnectionsOutput Connections Water Cooler Connections Safety Instructions Operating Instructions Select your process information Save process information if desired General Description Controls and Settings Case Front Controls Installing AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number = Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory Overlay Weld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure Overlay Operation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position Procedure Limits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.9 Setup Overlay Wire Feeder Setup Description +/- Polarity KEY Positive Voltage Sensing Polarity Pulse Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Procedures Fcaw Table B.3 Adjustble ParametersGmaw Gmaw Stick Pulse Welding Overload Protection Table C.1 Recommended Guns for USE With Power Wave OPTIONS/ACCESSORIESWire Feeder Setup Guns and Cables Recommended Coolants Priming the Cooler Routine and Periodic Maintenance Input Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 Cooler G3503- Cooler Periodic Maintenance G3503- Cooler Service Figure D.4 General Component Locations Consult Local Authorized Field Service Facility HOW to USE Troubleshooting GuideLocate Problem Symptom Perform External Recommend Troubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00 Precaucion Aviso DE