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Lincoln Electric IM524-D manual Figure D.4 General Component Locations

Models: IM524-D

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D-7

D-7

MAINTENANCE

FIGURE D.4 – GENERAL COMPONENT LOCATIONS

1DISPLAY BOARD (BACK OF PANEL)

2POWER SWITCH

3MAIN TRANSFORMER

4AUXILIARY TRANSFORMER

5INPUT RECTIFIER

6HEAT SINK FINS

7OUTPUT TERMINALS

8OVERLAY BAR CODE SENSORS

9TERMINAL STRIP (LOCATION)

5

1

8

9

4

6

2

7

3

POWER WAVE 450

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Lincoln Electric IM524-D manual Figure D.4 General Component Locations

Contents

Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section E Section CSection D Section FTechnical Specifications Power Wave Pulse Pulse and Background Current RangeFrequency Select Suitable Location Safety PrecautionsHigh Frequency Precautions Input ConnectionsInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Power WaveWork and Electrode Cable Connections Wire Feeder ConnectionsOutput Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureLimits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Pulse Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures ProceduresFcaw Table B.3 Adjustble ParametersGmaw Gmaw StickPulse Welding Overload ProtectionTable C.1 Recommended Guns for USE With Power Wave OPTIONS/ACCESSORIESWire Feeder Setup Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations Consult Local Authorized Field Service Facility HOW to USE Troubleshooting GuideLocate Problem Symptom Perform External RecommendTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE