Heat Controller HSS, HTS SERIES SPLIT SYSTEM Refrigeration Installation, Line Set Installation

T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Refrigeration Installation

x CAUTION! x

CAUTION! R-410A systems operate at higher pressures than R-22 systems. Be certain that service equipment (gauges, tools, etc.) is rated for R-410A. Some R-22 service equipment may not be acceptable.

x CAUTION! x

CAUTION! Installation of a factory supplied liquid line bi-directional filter drier is required. Never install a suction line filter in the liquid line.

Line Set Installation

Figures 12a through 13b illustrate typical installations with the “indoor” and “outdoor” versions of the compressor section matched to either an air handler (fan coil) or add-on furnace coil. Table 4 shows typical line-set diameters at various lengths. Lineset lengths should be kept to a minimum and should always be installed with care to avoid kinking. Line sets over 60 feet [18 meters] long are not recommended due to potential oil transport problems and excessive pressure drop. If the line set is kinked or distorted, and it cannot be formed back into its original shape, the damaged portion of the line should be replaced. A restricted line set will effect the performance of the system.

A reversible heat pump filter drier is installed on the liquid line inside the compressor section cabinet (R-22 units only).

Table 4: Lineset Diameters and Charge Information

R-410A models are shipped with a filter drier (loose) inside the cabinet that must be installed in the liquid line at the line set.

All brazing should be performed using nitrogen circulating at 2-3 psi [13.8-20.7 kPa] to prevent oxidation inside the tubing. All linesets should be insulated with a minimum of 1/2” [13mm] thick closed cell insulation. All insulation tubing should be sealed using a UV resistant paint or covering to prevent deterioration from sunlight.

When passing refrigerant lines through a wall, seal opening with silicon-based caulk. Avoid direct contact with water pipes, duct work, floor joists, wall studs, floors or other structural components that could transmit compressor vibration. Do not suspend refrigerant tubing from joists with rigid straps. Do not attach line set to the wall. When necessary, use hanger straps with isolation sleeves to minimize tranmission of line set vibration to the structure.

Installing the Lineset at the Compressor Section

Braze the line set to the service valve stubs as shown in Figure

10.On installations with long line sets, copper adapters may be needed to connect the larger diameter tube to the stubs. Nitrogen should be circulated through the system at 2-3 psi [13.8-20.7 kPa] to prevent oxidation contamination. Use a low silver phos-copper braze alloy on all brazed connections.

Compressor section is shipped with a factory charge. Therefore, service valves should not be opened until the line set has been leak tested, purged and evacuated. See “Charging the System.”

Installing the Indoor Coil and Lineset

	Factory†	Basic*	20 Feet [6 meters]			40 Feet [12 meters]		60 Feet [18 meters]
Model	Charge (oz)	Charge (oz)
			Liquid		Suction	Liquid	Suction	Liquid	Suction
	[kg]	[kg]
				HSS Series
018	70 [1.98]	55 [1.56]	3/8”		3/4”	3/8”	3/4”	3/8”	3/4”
024	74 [2.10]	59 [1.67]	3/8”		3/4”	3/8”	3/4”	3/8”	7/8”
030	108 [3.06]	93 [2.64]	3/8”		3/4”	3/8”	7/8”	3/8”	7/8”
036	117 [3.32]	102 [2.89]	3/8”		3/4”	3/8”	7/8”	3/8”	7/8”
042	122 [3.46]	107 [3.03]	3/8”		7/8”	3/8”	7/8”	3/8”	7/8”
048	130 [3.69]	115 [3.26]	3/8”		7/8”	3/8”	7/8”	1/2”	1-1/8”
060	136 [3.86]	121 [3.43]	3/8”		1-1/8”	1/2”	1-1/8”	1/2”	1-1/8”
				HTS Series
024	90 [2.55]	75 [2.13]	3/8”		3/4”	3/8”	3/4”	3/8”	7/8”
036	104 [2.95]	89 [2.52]	3/8”		7/8”	3/8”	7/8”	3/8”	7/8”
048	126 [3.57]	111 [3.15]	3/8”		7/8”	3/8”	7/8”	1/2”	1-1/8”
060	168 [4.76]	138 [3.91]	1/2”		1-1/8”	1/2”	1-1/8”	1/2”	1-1/8”

•Basic charge includes only the amount required for the condensing unit and the evaporating coil.

An additional amount should be added allowing 0.6oz per ft. for 3/8” [0.6g per cm] and 1.2oz per ft. for 1/2” [1.1g per cm] of lineset used.

†Factory charge is preset for 25’ [7.6 meters] lineset.

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