E-8

TROUBLESHOOTING

E-8

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

Machine loses output while weld-

1. Check for proper input voltages

 

 

 

ing. Fans and display are function-

(per machine nameplate).

 

 

 

ing properly.

2. Check for balanced three-phase

 

 

 

 

 

 

 

 

input supply voltage.

 

 

 

 

3. Check electrode and work

 

 

 

 

cables for loose or poor connec-

 

 

 

 

tions.

 

 

For no apparent reason the weld

1. Check for proper wire feed

 

characteristics have changed.

 

speed setting. In the MIG/ MAG

 

 

 

 

and FCAW Modes, check for prop-

 

 

er voltage settings. In the

If all recommended possible areas

 

MIG/MAG Pulse Modes, check the

 

of misadjustments have been

 

arc length trim setting. These con-

 

checked and the problem per-

 

trols are on the wire feeder.

 

sists, contact your local Lincoln

 

 

 

2. Check for proper shielding gas

Authorized Field Service Facility.

 

and gas flow.

 

 

3. Check for loose or faulty weld-

 

 

ing cables.

 

Machine often “noodle welds” with

1. The machine may be trying to

a particular procedure.

deliver too much power. When the

 

average output current exceeds a

 

maximum limit, the peak current is

 

drastically cut back. Lower the

 

welding parameter settings and/or

 

increase the stickout length to

 

eliminate this problem.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 450

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Image 48
Lincoln Electric IM579 manual Check for proper shielding gas