B-3

OPERATION

B-3

 

 

 

CUTTING CAPABILITY

The PRO-CUT 55 is rated at 55 amps, at 50% duty cycle on a 10 minute basis (runs 55 amps for 5 minutes, then idling for 5 minutes) or 40 amps, at 100% duty cycle (continuous use). If the duty cycle is exceeded, a thermal protector will shut off the output of the machine until it cools to the normal operating temperature.

Figure B.1 shows the cut capacity of the Pro-Cut 55 when cutting mild steel. The graph plots cut thickness vs. torch travel speed with a torch standoff of 0.15". Example: 0.25” material may be cut at a setting of 35 amps at an approximate speed of 38 IPM or at a setting of 45 amps at an approximate speed of 57 IPM or at a setting of 55 amps at an approximate speed of 62 IPM.

Recommended Torch Travel Speed (IPM)

 

100

 

 

 

Speed

80

 

60

 

Maximum

 

40

 

80% of

20

 

 

 

 

0

 

 

 

 

0.000

Lincoln's PRO-CUT 55

Mild Steel Cut Capacity Chart

 

 

 

25 A

 

 

 

35 A

 

45 A

 

55 A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.125

0.250

0.375

0.500

0.625

0.750

Material Thickness

Figure B.1

CONSUMABLE LIFE

The expected life for the Pro-Cut 55's electrode under normal operating conditions is approximately 50 to 60 min- utes of cutting time at the machine’s maximum rated output. An erosion of approximately .060" in the electrode tip is typi-cal for the end of electrode life, however, the electrode may last longer. A sustained green and erratic arc will indicate definite electrode failure and both the electrode and nozzle should be replaced immediately.

It is recommended that consumables (electrode and nozzle) be replaced in complete sets. This will maximize the performance of the PRO-CUT system.

PRO-CUT 55

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Image 16
Lincoln Electric IM637-A manual Cutting Capability, Consumable Life