Manuals / Lincoln Electric / Power Tools / Welder

Lincoln Electric IM700-D Table Of Contents, Section C, Section D, Section E, Section F, Commander

Models: IM700-D

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TABLE OF CONTENTS

Accessories	Section C
Optional Field Installed Accessories	C-1
Recommended Optional Equipment	C-1
High Frequency Generators For TIG Applications	C-1

Maintenance		Section D
	Safety Precautions	D-1
	Routine and Periodic Maintenance	D-1
	Engine Maintenance	D-1
	Air Filter	D-1
	Fuel Filters	D-2
	Cooling System	D-2
	Cooling Blower Belt	D-2
	Battery Handling	D-3
	Nameplates / Warning Decals Maintenance	D-3
	Welder / Generator Maintenance	D-3
	Storage	D-3
	Cleaning	D-3
	Brush Removal and Replacement	D-3
	Engine Maintenance Components	D-4

Troubleshooting		Section E

Diagrams and Dimension Print		Section F

Parts List		P388 Series

COMMANDER 300

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Contents

IM700-D CommanderSafety Depends on You Sales and Service through Subsidiaries and Distributors WorldwideSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous SAFETYFOR ELECTRICALLY powered equipment CYLINDER may explode if damagedWELDING SPARKS can cause fire or explosion SAFETYMar. ‘93 PRÉCAUTIONS DE SÛRETÉSAFETY Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TABLE OF CONTENTS COMMANDERSection A Section BTABLE OF CONTENTS COMMANDERSection C Section DINSTALLATION SAFETY PRECAUTIONSLOCATION / VENTILATION STORINGLIFTING HIGH ALTITUDE OPERATIONTOWING INSTALLATIONPRE-OPERATION ENGINE SERVICE BATTERY CONNECTIONFUEL USE DIESEL FUEL ONLY FUEL CAPREMOTE CONTROL HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONSWELDING TERMINALS MUFFLERTECHNICAL SPECIFICATIONS - Commander PHYSICAL DIMENSIONSINPUT - DIESEL ENGINE RATED OUTPUT - WELDERAUXILIARY POWER RECEPTACLES STANDBY POWER CONNECTIONSWELDING OUTPUT CABLES MACHINE GROUNDINGFigure A.2 Connection of the Commander 300 to Premises Wiring INSTALLATIONInstall a 50 amp 120/240 VAC plug NEMA Type COMMANDERCONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS CONNECTION OF THE LN-25 TO THE COMMANDERCONNECTION OF LN-7 OR LN-8 TO THE COMMANDER INSTALLATIONCONNECTION OF AN NA-3 AUTOMATIC WELDING SYSTEM TO THE COMMANDER CONNECTION OF LN-15 TO THE COM- MANDERINSTALLATION COMMANDERSAFETY INSTRUCTIONS DESIGN FEATURES AND ADVANTAGESADDITIONAL SAFETY PRECAUTIONS OPERATIONWELDING CAPABILITY FOR AUXILIARY POWEROTHER FEATURES K1585-1 Commander 300 Standard ModelCONTROLS AND SETTINGS ENGINE CONTROLS Items 1 through1. RUN- STOP SWITCH COMMANDER4. ENGINE TEMPERATURE GAUGE K1585-2 Std., K1585-1 Opt. AND LIGHT 7. IDLER SWITCHCOMMANDER OPERATIONAUXILIARY POWER CONTROLS WELDER CONTROLS Items 9 throughItems 14 9. M WELD MODE & OUTPUT CONTROLENGINE OPERATION STARTING THE ENGINESTOPPING THE ENGINE 18. VOLTMETER +/- SWITCHWELDER OPERATION BREAK-IN PERIODTYPICAL FUEL CONSUMPTION STICK WELDINGTIG WELDING The CC - STICK position of “30 to 375, the WELD MODE Switch is designed for horizontal welds with all types of electrodes especially low hydrogen. The OUTPUT adjusts the full range of 30 to 375 amps. This setting provides a soft, constant current arc. If a more forceful arc is desired, then select the proper range from the slope controlled current rangesCOMMANDER OPERATIONCommander 300 SETTINGS WHEN USING THE K799 HI-FREQ UNIT Commander 300 SETTINGS WHEN USING THE K930-1 or -2 TIG MODULECOMMANDER OPERATIONWIRE FEED CONSTANT VOLTAGE WELDING B-10ARC GOUGING ELECTRODEAUXILIARY POWER OPERATION SIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADSB-11 TABLE B.4 Commander 300 Simultaneous Welding and Power LoadsCOMMANDER ACCESSORIESOPTIONAL FIELD INSTALLED ACCESSORIES WIRE FEED WELDING RECOMMENDED OPTIONAL EQUIPMENTSTICK HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONSMAINTENANCE ROUTINE AND PERIODIC MAINTENANCEENGINE MAINTENANCE See additional warning information at front of this operator’s manualFUEL FILTERS COOLING SYSTEMCOOLING BLOWER BELT MAINTENANCENAMEPLATES / WARNING DECALS MAINTENANCE WELDER / GENERATOR MAINTENANCEBATTERY HANDLING CLEANINGMAINTENANCE Table D.1 Engine Maintenance ComponentsCOMMANDER MAKETROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM COMMANDERSYMPTOMS MISADJUSTMENTSENGINE PROBLEMS PROBLEMSFUNCTION PROBLEMS TROUBLESHOOTINGSYMPTOMS MISADJUSTMENTSOUTPUT PROBLEMS TROUBLESHOOTINGSYMPTOMS MISADJUSTMENTSDIAGRAMS COMMANDER 300 WIRING DIAGRAM FOR CODES 10871 AND BELOWCOMMANDER COMMANDER 300 WIRING DIAGRAMDIAGRAMS COMMANDER 300 WIRING DIAGRAM FOR CODES 10871 AND ABOVECOMMANDER COMMANDER 300 WIRING DIAGRAMCOMMANDER 300 WIRING DIAGRAM FOR CODES 10950 AND COMMANDERCOMMANDER 300 WIRING DIAGRAM VOLTMETERDIAGRAMS COMMANDER 300 WIRING DIAGRAM FOR CODES 11200 AND ABOVECOMMANDER COMMANDER 300 WIRING DIAGRAMCOMMANDER DIAGRAMSF-5F-5 CONNECTION DIAGRAM CONNECTION DIAGRAMSDIAGRAM COMMANDERCOMMANDER DIAGRAMSF-7F-7 CONNECTION DIAGRAM COMMANDER DIAGRAMSF-8F-8 CONNECTION DIAGRAM COMMANDER COMMANDER / K867 / LN-8 CONNECTION DIAGRAMCOMMANDER DIAGRAMSF-10F-10 CONNECTION DIAGRAM COMMANDER DIAGRAMSF-11F-11 CONNECTION DIAGRAM DIAGRAM F-12ENGINE WELDERS LN/-8CONNECTION DIAGRAM DIAGRAMSF-13 DIAGRAMSDIAGRAM COMMANDERCOMMANDER DIAGRAMSF-14F-14 CONNECTION DIAGRAM COMMANDER DIAGRAMSF-15F-15 CONNECTION DIAGRAM COMMANDER DIAGRAMSF-16F-16 CONNECTION DIAGRAM DIMENSION PRINT F-17DIAGRAMS COMMANDERCOMMANDER COMMANDER PRECAUCION WARNUNGATENÇÃO AVISO DEAVISO DE WARNUNGATENÇÃO PRECAUCIONSales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products

Section C

Section D

Section E

Section F

P388 Series