Lincoln Electric IM837-A

viii

SAFETY

viii

RANGER 305D (CE)

Contents

Main Ranger 305 D (CE) OPERATORS MANUAL IM837-A Safety Depends on You EN 60974-1 FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. iii WELDING SPARKS can cause fire or explosion. iv PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Page Page Page Page ixix Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration x xTABLE OF CONTENTS xi xi TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS - RANGER 305D (CE) INPUT - DIESEL ENGINE RATED OUTPUT @ 40C (104 F) - WELDER PHYSICAL DIMENSIONS ENGINE RATED OUTPUT @ 40C (104 F) - GENERATOR Cold weather starting: A-2 SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. LOCATION AND VENTILATION See additional warning information at front of this operators manual. A-3 A-3 TOWING PRE-OPERATION ENGINE SERVICE OIL FUEL ELECTRICAL CONNECTIONS MACHINE GROUNDING AUXILIARY POWER STANDBYPOWER CONNECTIONS A-5 WELDING TERMINALS WELDING OUTPUT CABLES A-6 CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS A-7 B-1 B-1 SAFETY PRECAUTIONS GENERAL DESCRIPTION FOR AUXILIARY POWER: ENGINE OPERATION ADD FUEL DIESEL FUEL ONLY WELDING CONTROLS B-3 B-3 4. ARC CONTROL 5. WELD OUTPUT TERMINALS WITH FLANGE NUT: 6. GROUND STUD: 7. 14-PIN CONNECTOR: B-4 B-4 15. ELECTRIC FUEL GAUGE- 16. ENGINE HOUR METER 17. ENGINE PROTECTION LIGHT- STARTING THE ENGINE TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES B-5 B-5 WELDER OPERATION AUXILIARY POWER: B-6 WIRE WELDING-CV ARC GOUGING C-1 ACCESSORIES C-1 FIELD INSTALLED OPTIONS / ACCESSORIES D-1 ITEM SAFETY PRECAUTIONS Routine Maintenance MAKE AND PART NUMBER ENGINE MAINTENANCE COMPONENTS KUBOTA D722 DIESEL ENGINE KUBOTA D722 DIESEL ENGINE D-2 AIR CLEANER D-3 RANGER 305D (CE) Service Instructions & Installation Tips For Engine Air Filter Release the RadialSeal Seal Carefully Avoid Dislodging D-4 D-4 COOLING SYSTEM HOT COOLANT TIGHTENING THE FAN BELT FUEL BLEEDING THE FUEL SYSTEM ENGINE ADJUSTMENT BATTERYMAINTENANCE OVERSPEED IS HAZARDOUS CLEANING THE BATTERY CHECKING THE ELECTROLYTE LEVEL WELDER / GENERATOR MAINTENANCE E-1 HOW TO USE TROUBLESHOOTING GUIDE E-2 E-3 E-4 E-5 Page Page Page MOVING PARTS can injure +_ WARNING ENGINE WELDERS /LN-742 CONNECTION DI AGRAM ELECTRIC SHOCK can kill Page Page Page F-7 Enhanced Diagram FRAME - ALTERNATOR Page F-9 Enhanced Diagram FRAME - ALTERNATOR DIMENSION PRINT F-10 RANGER 305D (CE) M M20335 A. A. 02 Page Page Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO