Lincoln Electric IM910 manual Contact your local Lincoln

Models: IM910

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E-2

 

TROUBLESHOOTING

E-2

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

 

CAUSE

COURSE OF ACTION

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

Major physical or electrical damage

1.

Contact your local authorized

 

is evident when the sheet metal cov-

 

Lincoln Electric Field Service facil-

 

ers are removed.

 

ity for technical assistance.

 

 

 

 

 

The wire drive turns off periodically

1.

The supply voltage for the LN-15

 

while operating on an engine drive.

 

is too low.

 

 

 

 

 

If all recommended possible areas

 

 

 

 

No shielding gas flow.

1.

The gas bottle empty.

of misadjustment have been

 

 

2.

The gas hose is cut or clogged.

checked and the problem persists,

 

 

3.

The flow meter valve is closed.

Contact your local Lincoln

 

 

4.

The gas solenoid has failed

Authorized Field Service Facility.

 

 

5.

The feed head board has failed.

 

 

 

 

 

The shielding gas turns on sporadi-

1.

The pressure in the gas line is

 

cally, or remains on all the time.

 

exceeding 80 psi (5.5 bar)

 

 

 

2.

The gas solenoid has failed.

 

 

 

 

 

 

FEEDING PROBLEM

The wire drive stops feeding wire

1.

The motor has exceeded the cur-

after about 10 seconds.

 

rent rating.

 

2.

Check to make sure the electrode

 

 

slides easily through the liner of

 

 

the gun.

 

3.

Verify that the spindle brake is not

 

 

set too tight.

 

4.

For best results, use only Lincoln

 

 

electrodes.

 

5.

Wait 10 minutes for the wire feed-

 

 

er to cool.

 

 

 

The wire feed speed varies during

1.

The drive rolls are slipping

welding but the meter reading

 

because of feeding problems.

remains constant

2.

The LN-15 is in CC mode instead

 

 

of CV mode.

 

3.

Reduce the spindle brake resis-

 

 

tance.

 

4.

Increase the amount of tension in

 

 

the wire drive pressure arm.

 

5.

For best results, use only Lincoln

 

 

electrodes.

 

6.

Verify on power-up that the LN-15

 

 

is set for CV welding.

 

 

The Wire Feed Speed Range is only

1. The 83% wire feed speed dual

50 - 601 in/min ( 1.3 - 15.3 m/min).

 

procedure is activated with the

 

 

high speed gear. Check dual proce-

 

 

dure switch in gun.

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-15 CONTROL CABLE MODEL (CE)

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Lincoln Electric IM910 manual Contact your local Lincoln Authorized Field Service Facility