E-7

TROUBLESHOOTING

E-7

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Weld and Arc Quality Problems (Continued)

Wire burns back to tip at the end of

1.

Burnback Time

1.

Reduce burnback time and/or

the weld.

 

 

 

work point.

 

 

 

 

 

 

Machine output shuts down during a

1.

Secondary current limit has been

1.

Adjust procedure or reduce load

weld.

 

exceeded, and the machine shuts

 

to lower current draw from the

 

 

 

down to protect itself.

 

machine.

 

 

 

 

 

 

 

 

2.

System Fault

2.

A non-recoverable fault will inter-

 

 

 

 

 

rupt welding. This condition will

 

 

 

 

 

also result in a status light blink-

 

 

 

 

 

ing. See the Status Light section

 

 

 

 

 

for more information.

 

 

 

 

 

 

Machine wonʼt produce full output.

1.

Input voltage may be too low, lim-

1.

Make certain that the input voltage

 

 

 

iting output capability of the power

 

is proper, according to the Rating

 

 

 

source.

 

Plate located on the rear of the

 

 

 

 

 

machine.

 

 

 

 

 

 

 

2.

Single Phase Operation

2. Maximum output is reduced if

 

 

 

 

there is a loss of phase on 460 or

 

 

 

 

575 VAC. Check for the presence of

 

 

 

 

all phases.

 

 

 

 

 

 

 

 

3.

Machine calibration.

3.

Calibrate secondary current and

 

 

 

 

 

voltage.

 

 

 

 

 

 

Excessively long and erratic arc.

1.

Wire feed problem.

1.

Check for feeding problems. Make

 

 

 

 

 

sure proper gear ratio has been

 

 

 

 

 

selected.

 

 

 

 

 

 

 

 

2.

Loss of, or improper Shielding

2.

Verify gas flow and type are cor-

 

 

 

Gas

 

rect

 

 

 

 

 

 

 

 

3.

Machine calibration.

3.

Calibrate secondary current and

 

 

 

 

 

voltage.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® R350

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Image 34
Lincoln Electric R350 manual Troubleshooting