Lincoln Electric SVM160-B service manual Diode Control Rectifier, Power Board

Models: SVM160-B

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E-5

E-5

THEORY OF OPERATION

SectionTOC

MasterTOC

 

 

FIGURE E.5 – WELD CONTROL BOARD

 

 

 

 

 

MAIN

 

 

OUTPUT

 

CHOPPER

 

 

 

POS

 

to

to

 

TRANSFORMER

 

RECTIFIER

 

ASSEMBLY

 

OUTPUT

OUTPUT

GUN

 

 

 

 

 

 

 

CHOKE

Return

Return

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

IGBT

 

 

 

+

 

 

 

 

 

 

 

 

+

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

60

 

 

80

 

 

 

TRANSDUCER

 

 

 

 

 

 

 

 

 

 

VAC

 

 

 

 

 

_

 

 

 

 

 

 

 

VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECONNECT

 

 

 

 

 

 

 

 

 

 

 

NEG

 

 

 

 

PANEL

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

CURRENT

TERMINAL

 

 

 

LINE

115

 

 

 

40 VDC

 

POWER

20 VDC

FEEDBACK

 

 

 

 

 

 

VAC

 

 

 

 

 

VOLTAGE

 

 

 

SWITCH

VAC

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

 

DIODE CONTROL

 

PWM

 

 

FEEDBACK

 

 

 

 

 

 

 

 

SIGNALS

 

 

 

 

 

 

 

 

 

 

RECTIFIER

 

+15/-15/+5 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

IGBT

 

 

 

 

 

 

 

 

 

 

 

CHOPPER

 

DRIVE

 

 

 

 

 

TOC

TOC

 

 

 

 

 

 

WELD CONTROL BOARD

 

RS232

 

 

FAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTOR

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

SEC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO FAN RELAY

 

Section

Master

 

FROM WELD

VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL BOARD

 

THERMOSTATS

 

SHIELDED CABLE AND SPI COMMUNICATIONS

 

FOOT AMPTROL OR REMOTE (6-PIN AMPHENOL)

 

 

 

 

ARCLINK

 

 

 

 

 

+5 VDC

 

 

 

 

 

 

 

 

 

SPOOL

40 VDC

 

 

 

 

ENCODER

DISPLAY

 

to

to

 

 

 

SHIELDED

FEEDER

MSP

 

 

 

24 VDC

 

GUN

CABLE

 

 

BOARD

BOARD

 

 

 

 

BOARD

BOARD

 

Return

Return

 

 

 

BOARD

 

 

 

(Below code 10900)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPOOL GUN OR PUSH-PULL GUN (7-PIN AMPHENOL)

 

 

 

 

 

GUN TRIGGER AND THUMB SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPOOL GUN

 

 

 

 

 

 

 

 

 

 

GAS

 

 

 

T

 

PUSH-PULL

 

 

 

 

 

 

 

 

 

SOLENOID

 

 

 

A

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

C

 

Mechanical Encoders

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Above code 10900)

 

 

 

 

 

 

 

 

 

 

 

WIRE DRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

TOC

TOC

DIODE CONTROL RECTIFIER AND

POWER BOARD

Section

Master

the Diode Control Rectifier. In turn, the Power Board

 

 

The Power Board receives approximately 40 VDC from

to

to

supplies a variety of regulated DC voltages to the Weld

Return

Return

Control Board, which it uses to power its many circuits

supplies +20 VDC to the Chopper Assembly.

 

 

and communication functions. The Power Board also

TOC

TOC

 

Returnto Section

Returnto Master

POWER MIG 300

 

 

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

Page 38
Image 38
Lincoln Electric SVM160-B service manual Diode Control Rectifier, Power Board