Lincoln Electric SVM160-B service manual Function Problems

Models: SVM160-B

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F-7

 

F-7

 

TROUBLESHOOTING & REPAIR

 

TROUBLESHOOTING GUIDE

 

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

No control of arc voltage. Wire

1. The arc voltage encoder may be

1. The arc voltage encoder may be

 

feeding is normal.

dirty. Rotate several times and

faulty. Codes 10562 have both

 

 

check if problem is resolved.

Encoders on one board. Codes

 

 

 

above 10562 have single

 

 

 

Encoders.

 

 

 

2. If machine has code 10562 or

 

 

 

lower change Encoder Board. If

 

 

 

machine has Code above 10562

 

 

 

Perform Encoder Test.

 

 

 

3. Perform the Chopper Board

 

 

 

Test.

 

 

 

4. The Control board may be faulty.

 

 

 

Replace.

 

 

 

 

 

There is no gas flow when gun trig-

1. Check gas source and hoses for

1. Check for 6.5 VDC when trigger

 

ger is pulled. Wire feeds and weld

leaks or kinks.

is pulled at feedhead Board, Plug

 

voltage is present.

 

J83-3 lead 833 and J83-4 lead

 

 

2. Check regulator on the tank for

834. See Wiring Diagram.

 

 

the pressure being set to high.

If you read 12 VDC solenoid may

 

 

 

 

 

 

be open or a bad connection.

 

 

 

Check wiring.

 

 

 

Check the gas solenoid by discon-

 

 

 

necting it from the Feeder Board

 

 

 

(Plug J83-3 & 4) and applying a 12

 

 

 

VDC external supply to the gas

 

 

 

solenoid. If the solenoid does NOT

 

 

 

activate then it may be faulty.

 

 

 

Replace.

 

 

 

2. If 6.5VDc is not present the

 

 

 

Feeder broad may be faulty.

 

 

 

Replace.

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353.

POWER MIG 300

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Lincoln Electric SVM160-B service manual Function Problems

SVM160-B specifications

The Lincoln Electric SVM160-B is a standout model in the realm of portable arc welders, designed specifically for light to medium-duty welding tasks. As part of Lincoln Electric’s renowned line of welding equipment, the SVM160-B combines efficiency with durability, catering to both professional welders and hobbyists alike.

One of the primary features of the SVM160-B is its lightweight and compact design. Weighing in at just around 60 pounds, it offers excellent portability, allowing users to easily transport the unit to various job sites. This mobility is enhanced by an integrated handle and a rugged construction, making it suitable for both indoor and outdoor applications.

The SVM160-B utilizes advanced inverter technology, which significantly enhances its performance capabilities. This technology not only contributes to the welder's energy efficiency but also allows for a more stable arc, reducing spatter and resulting in cleaner welds. The machine can operate on both 120V and 240V power sources, providing flexibility for users to adapt to different settings and requirements.

Among its key characteristics, the SVM160-B features a welding output range that accommodates various welding needs, allowing users to achieve welds from 20 to 160 amps. This versatility makes it ideal for welding different materials, including mild steel, stainless steel, and aluminum. Furthermore, the unit supports a range of welding processes, including MIG, stick, and TIG welding, enhancing its adaptability for various projects.

Another highlight of the SVM160-B is its user-friendly interface. The control panel is designed to facilitate ease of use, with clearly marked dials and indicators that enable quick adjustments of settings. This intuitive design ensures that both novice and experienced users can operate the machine efficiently and effectively.

Safety features are also a crucial aspect of the SVM160-B. It comes equipped with thermal overload protection, which prevents the unit from overheating during extended use. This built-in safeguard extends the welder's lifespan and enhances user safety.

In summary, the Lincoln Electric SVM160-B is a versatile, portable welder that combines advanced technology with user-friendly features, making it an excellent choice for a wide range of welding applications. Its lightweight design, inverter technology, and robust safety features make it a reliable option for both professionals and enthusiasts. Whether tackling small repairs or larger projects, the SVM160-B stands ready to deliver quality results.