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TROUBLESHOOTING & REPAIR

HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and repair should be performed by only Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunc- tions. Simply follow the three-step procedure list- ed below.

Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM” (SYMP- TOMS). This column describes possible symp- toms that the machine may exhibit. Find the list- ing that best describes the symptom that the machine is exhibiting. Symptoms are grouped into four main categories: Output Problems, Function Problems, Wire Feeding, and Welding Problems.

Step 2. PERFORM EXTERNAL TESTS. The second column, labeled “POSSIBLE AREAS OF MISADJUSTMENT(S)”, lists the obvious external possibilities that may contribute to the machine symptom. Perform these tests/checks in the order listed. In general, these tests can be con- ducted without removing the case cover.

Step 3. PERFORM COMPONENT TESTS. The last column, labeled “Recommended Course of Action” lists the most likely components that may have failed in your machine. It also specifies the appropriate test procedure to verify that the sub- ject component is either good or bad. If there are a number of possible components, check the components in the order listed to eliminate one possibility at a time until you locate the cause of your problem.

All of the referenced test procedures referred to in the Troubleshooting Guide are described in detail at the end of this section. Refer to the

Troubleshooting and Repair Table of Contents to locate each specific Test Procedure. All of the referred to test points, components, terminal strips, etc., can be found on the referenced elec- trical wiring diagrams and schematics. Refer to the Machine Schematic and Electrical Diagrams Section Table of Contents to locate the appropriate diagram.

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353.

POWER MIG 300

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Lincoln Electric SVM160-B service manual Troubleshooting & Repair, HOW to USE Troubleshooting Guide

SVM160-B specifications

The Lincoln Electric SVM160-B is a standout model in the realm of portable arc welders, designed specifically for light to medium-duty welding tasks. As part of Lincoln Electric’s renowned line of welding equipment, the SVM160-B combines efficiency with durability, catering to both professional welders and hobbyists alike.

One of the primary features of the SVM160-B is its lightweight and compact design. Weighing in at just around 60 pounds, it offers excellent portability, allowing users to easily transport the unit to various job sites. This mobility is enhanced by an integrated handle and a rugged construction, making it suitable for both indoor and outdoor applications.

The SVM160-B utilizes advanced inverter technology, which significantly enhances its performance capabilities. This technology not only contributes to the welder's energy efficiency but also allows for a more stable arc, reducing spatter and resulting in cleaner welds. The machine can operate on both 120V and 240V power sources, providing flexibility for users to adapt to different settings and requirements.

Among its key characteristics, the SVM160-B features a welding output range that accommodates various welding needs, allowing users to achieve welds from 20 to 160 amps. This versatility makes it ideal for welding different materials, including mild steel, stainless steel, and aluminum. Furthermore, the unit supports a range of welding processes, including MIG, stick, and TIG welding, enhancing its adaptability for various projects.

Another highlight of the SVM160-B is its user-friendly interface. The control panel is designed to facilitate ease of use, with clearly marked dials and indicators that enable quick adjustments of settings. This intuitive design ensures that both novice and experienced users can operate the machine efficiently and effectively.

Safety features are also a crucial aspect of the SVM160-B. It comes equipped with thermal overload protection, which prevents the unit from overheating during extended use. This built-in safeguard extends the welder's lifespan and enhances user safety.

In summary, the Lincoln Electric SVM160-B is a versatile, portable welder that combines advanced technology with user-friendly features, making it an excellent choice for a wide range of welding applications. Its lightweight design, inverter technology, and robust safety features make it a reliable option for both professionals and enthusiasts. Whether tackling small repairs or larger projects, the SVM160-B stands ready to deliver quality results.