Lincoln Electric SVM173-A service manual Input Voltage and Precharge

Models: SVM173-A

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E-3

E-3

THEORY OF OPERATION

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INPUT VOLTAGE AND PRECHARGE

The Power Wave 455M can be connected for a variety of three-phase input voltages. Refer to Figure E.2. The initial input power is applied to the Power Wave 455M through a line switch located on the front of the machine. Two phases of the three-phase input power are applied to the Input Board and both auxiliary trans- formers. The various secondary voltages developed by transformer T1 are applied to the Input Board, the fan motor (via a control relay) and the Bus Board recti- fier. The 65VDC produced from the Bus Board rectifi- er is used by the Bus Board to provide various DC volt- ages for the Power Board, the Feed Head Board and the wire feeder receptacle. The 115/230VAC devel- oped on the secondary of auxiliary transformer T2 is applied to the 115VAC receptacle and to the water cooler receptacle.

The two phases that are connected to the Input Board, through the input line switch SW1, are connected to the input rectifier through the CR1 precharge relay. During

the precharge or "soft start" sequence, these two phas- es are current limited by the Input Board. The AC input voltage is rectified, and the resultant DC voltage is applied through the reconnect switches to the input capacitors located on the right and left switch boards. The Control Board monitors the voltage across the capacitors. When the capacitors have charged to an acceptable level, the Control Board signals the Input Board to energize the main input contactor, making all three phases of input power, without current limiting, available to the input capacitors. At this point the Power Wave 455M is in the "Run Mode" of operation. If the capacitors become undervoltaged, overvoltaged, or unbalanced, the Control Board will signal the Input Board to de-energize the main input contactor, and the Power Wave 455M will be disabled. See Figure E.2.

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POWER WAVE 455M/MSTT

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Lincoln Electric SVM173-A service manual Input Voltage and Precharge