Return to Section TOC
Return to Section TOC
Return to Section TOC
Return to Section TOC
Return to Master TOC
Return to Master TOC
Return to Master TOC
Return to Master TOC
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| ELECTRICAL DIAGRAMS |
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SCHEMATIC - ENTIRE MACHINE - CODES 10957 - 11311 PG 1 OF 3 (G4421) |
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| G4421 | ENGINEERING CONTROLLED | CHANGE DETAIL: CONTROL BOARD, CHANGED 2J4 TO 3J4 |
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| MANUFACTURER: | No |
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| MAIN |
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| SWITCH BOARD #1 |
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| TRANSFORMER |
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| ( Located Front Center of Machine) |
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| Undervoltage = 200V | Schematic: L11385 |
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| T1 |
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| Overvoltage = 467V | (Located on left side of Machine) |
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| + | ELECTRODE |
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| 13 | S |
| OUTPUT DIODES |
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| (Located bottom |
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| C6 |
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| right side) |
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| 3500uF |
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| A | (Located above Main transformer) |
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| RECONNECT |
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| 500V |
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| .022u |
| 2.7Ω |
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| 206A |
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| 11 |
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| N.B. |
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| 800V |
| 10W |
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| .05uF | 320V |
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| INPUT | SWITCH |
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| 414 |
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| 600V | 160J |
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| RECTIFIER |
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| 8 Hertz per Volt |
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| 1J40 |
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| N.C. |
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| CT 2J40 | 418 | 14 | S |
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| 2.7Ω |
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| CURRENT |
| R1 |
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| 325 Volts = 2600 Hertz |
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| .022u |
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| 50Ω |
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| WHITE(+) |
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| 10W |
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| TRANSDUCER |
| 150V |
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| HARMONIC |
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| frequency = 20 kHz |
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| 800V |
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| 125:1 |
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| 80J |
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| AC3 | POS |
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| (Located right of Work stud) |
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| FILTER |
| 404 | 4J40 V/F (+) |
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| 2.7Ω |
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| 202A |
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| 202 |
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| 405 | 5J40 V/F |
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| 403 | 3J40 IGBT DRIVE (+) |
| 0 |
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| F |
| 10W |
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| 19 | 19C |
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| 800V |
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| AC2 | NEG |
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| 406 | 6J40 IGBT DRIVE |
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| - |
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| (Located bottom |
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| IOUT |
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| 2.7Ω |
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| left side) |
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| +15V |
| GND |
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| SWITCH BOARD #2 |
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| 15 |
| .022u |
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| CHOKE |
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| AC1 |
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| 20C |
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| 800V | 10W |
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| NEG |
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| L1 |
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| C1 |
| TP1 |
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| Schematic:L11385 |
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| C |
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| 20 |
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| P91 1J91 | 2J91 | 3J91 | 4J91 |
| (Located Behind |
| .05uF | 320V |
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| NEG |
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| Located on right side of machine |
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| Work Stud) |
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| 160J |
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| N.B. |
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| 600V |
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| 17 |
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| 20D |
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| TP6 |
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| Located behind |
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| Located on rear |
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| F |
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| 212 | 213 | 211 | 216 |
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| 150V |
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| horizontal baffle |
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| 80J |
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| reconnect panel |
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| Located behind |
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| 16 | S |
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| Electrode stud |
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| C6 |
| + |
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| Located under |
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| 3500uF |
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| D |
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| C10 |
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| CURRENT |
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| Power Switch |
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| 500V |
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| Located above |
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| C8 |
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| TRANSDUCER |
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| 18 | F |
| Main Transformer |
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| D5 |
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| 125:1 |
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| + |
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| N.A. |
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| 514 |
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| R2 |
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| INPUT LINE |
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| 1J50 |
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| CT |
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| (Located upper left |
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| 2J50 | 518 |
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| R3 |
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| + | STT |
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| 8 Hertz per Volt |
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| from electrode stud) |
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| ||||||||||||||
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| FILTER |
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| WHITE(+) |
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| R4 |
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| 325 Volts = 2600 Hertz |
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| IOUT |
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| frequency = 20 kHz |
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| CHOPPER BOARD |
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| +15V | GND |
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| 505 | 5J50 | V/F |
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| +15 |
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| C6 |
| TP5 |
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| 504 | 4J50 | V/F (+) } |
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| A.04 |
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| 0 |
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| P90 1J90 | 2J90 | 3J90 |
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| .05uF |
| 320V |
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| 503 | 3J50 | IGBT DRIVE (+) | } |
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| 600V |
| 160J |
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| 506 | 6J50 | IGBT DRIVE |
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| 216 |
| 212 |
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| 812 | 813 | 811 | 816 |
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| 213 | 211 |
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| Located on rear |
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| +20V STT |
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| horizontal panel |
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| 345 |
| 1J10 |
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| 6J10 | 4W |
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| COMMON |
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| INPUT BOARD |
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| 346 |
| 4J10 |
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| 3J10 | 4R |
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| 224 |
| 224A |
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| |||||||||||||
| G |
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| Located | behind |
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| Schematic: M19528 |
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| reconnect panel CR1 |
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| N.C. |
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| Located in reconnect |
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| L1 | T1 |
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| cavity in rear of machine |
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| 220 |
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| 224A |
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| +13V |
| 3J60 |
| 238 |
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| U |
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| 224 |
| 220A | 292 | 291 |
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| SINGLE PHASE DETECT |
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| CHOKE |
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| DC BUS | OUTPUT |
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| (LOW=1 PHASE) |
| 8J60 |
| 231 |
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| THERM | RECTIFIER | THERM | 206 |
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| L1B |
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| T1 | 2J61 |
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| 414 | 418 | 514 | 518 |
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| 4R | 4W | 816 | 811 | 813 | 812 |
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| 220 |
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| THERM |
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| 403 |
| 406 |
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| L2 | T2 |
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| 503 | 506 |
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| V |
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| 4J61 |
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| PRECHARGE |
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| frequency = 20 kHz | 14J6 | 15J6 |
| 1J10A | 2J10A | 1J10B | 2J10B |
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| 14J7 | 13J7 |
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| 1J8 | 2J8 | 3J8 | 6J8 | 2J5 |
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| T3 | 10J61 |
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| RELAY |
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| +15 |
| 6J6 | 7J6 |
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| 7J8 | 5J8 | 4J8 | 8J8 |
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| 3J5 |
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| 1J9 | 3J9 |
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| L3 | T3 |
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| W |
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| +13V |
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| CURRENT FEEDBACK |
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| 0 |
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| CT CURRENT (+) |
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| CONTROLBOARDCOMMON |
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| +15V |
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| (+) | (+) |
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| STTCHOPPERDRIVE(+) |
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| +ELECTRODE |
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| L3B |
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| ||||||||||||||
| SWITCH |
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| CR1 |
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| DRIVE | DRIVE | DRIVE | DRIVE |
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| VOLTAGE SENSE |
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| LEAD |
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| CONTROL BOARD COMMON |
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| - ELECTRODE |
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| |||||||||||||||
| FILTER |
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| VOLTAGE SENSE |
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| |||||||||||
| (Located right L3 |
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| IGBT | IGBT | IGBT | IGBT |
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| THERMOSTAT |
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| ||||||||
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| N.B. |
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| H1D | 8J61 |
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| (NORMALLY CLOSED) | } |
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| |||||||||||
| of Contactor) |
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| 4J60 | 604 |
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| THERMOSTAT |
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| 612 | 6J61 |
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| 225A | 12J4 | +15V |
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| 601 | X4 |
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| 222A | 10J4 | CONTROL BOARD COMMON |
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| MAIN CONTACTOR CONTROL |
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| CURRENTCT(+) |
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| FEEDBACKSTT | 15V- | 15V+ |
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| 504 | 5J6 |
| V/F (+) |
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| ||||||||||||||||
| N.A. |
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| L1A L3A |
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| C7 | C6 |
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| 505 | 10J6 |
| V/F | 8 Hertz per Volt |
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| +13V |
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| 5J60 |
| 232 |
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| V/F | 325 Volts = 2600 Hertz |
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| CONTROL BOARD |
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| Additional input / outputs are |
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| 405 | 8J6 |
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| Schematic: G3789 |
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| 404 | 16J6 |
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| .0047uF |
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| V/F (+) |
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| Located on left side of control box |
| 325A Max STT output |
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| LEDS - 10 TOTAL |
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| 601 | 1J60 |
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| 2J60 |
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| illustrated on schematic page 2. |
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| 440 |
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| 238 | 9J6 |
| +13V |
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| 570A Max Output |
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| X3 |
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| 231 | 1J6 |
| SINGLE PHASE DETECT (LOW=1 PHASE) |
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| +5V ARCLINK +5V |
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| Fold Back = 100A |
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| (See page 3 for detail) |
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| ARCLINK COM |
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| ON |
| H1D | AUX. RECONNECT |
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| 604 | 12J6 |
| PRECHARGE CONTROL | (Max Output = 325A) |
| RS232 +5V | RS232 COM |
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| +15V SPI | SPI COM |
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| +5VSPI |
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| SW1 |
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| N.B. |
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| Located behind control board |
| 232 | 2J6 |
| MAIN CONTACTOR CONTROL |
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| (left side) |
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| Located in rear of machine |
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| + |
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| Located on top |
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| H3 |
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| X3A |
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| 3R | 15J7 |
| FAN CONTROL (+15 VDC) |
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| right of case front OFF |
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| behnid reconnect panel. |
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| 8J4 |
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| 11J4 | 4J11 | 3J11 |
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| 3J4 |
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| A | H5 |
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| TP4 |
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| 3W | 16J7 |
| FAN CONTROL |
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| 6J4 | 5J4 | 7J4 | 1J4 |
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| LEGEND |
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| AUXILIARY |
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| 221 |
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| 223 | 274 | 273 | 226 | 228 | 227 | 266 | 267 |
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| DASHED = " | " STT MACHINE ONLY |
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| 444 |
| - |
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| 268A | 10 ohms |
| 262 |
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| PHANTOM= " | " OPTION |
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| TRANSFORMER T1 |
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| SOLID STATE |
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| DC BUS BD |
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| POWER BOARD | 225 | 222 |
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| 268A | 262 | Located on rear of control box (center) |
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| (left, rear) |
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| RELAY |
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| LEAD COLOR CODE: | 612B |
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| Located in Rear of |
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| Schematic: G3631 |
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| Schematic: M19330 |
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| H6 | 0V | X3 |
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| Located on rear of control box (left) |
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| 1J42 | 5J42 3J42 |
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| 10J43 |
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| 12J43 |
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| 11J43 |
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| H6A |
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| X3 |
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| FAN | PowerSource |
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| 345 |
| 7J43 |
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| 2J42 | 5J43 | 4J43 | 9J43 | 4J42 | 6J43 | 3J43 |
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| 2J41 |
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| 477 |
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| 7J47 |
| +40VDC POWER | Located on rear of control |
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| H5 |
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| NTC |
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| +40VDC POWER | box (right) |
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| 346 |
| 1J43 |
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| 478 |
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| 8J47 |
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| 24V X4 |
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| 4J41 |
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| 475 |
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| 5J47 |
| COMMON |
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| +15V | COM +5V |
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| COM |
| +15V | COM |
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| COM |
| + |
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| +5V | COM | +5V | INTERUPT | +5V |
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| 476 |
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| 6J47 |
| COMMON |
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| 612 |
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| Additional outputs are |
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| 115V |
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| 1J41 |
| POWER BD. RECT. |
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| illustrated on schematic page 2. |
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| N.A. |
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| X1 |
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| LABELS: |
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| located on |
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| H2 |
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| DOWN |
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| 3J41 |
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| reconnect panel |
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| POS |
| 1J46 |
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| LEDS - 1 TOTAL |
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| COMMON |
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| 10 A |
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| POWER |
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| LEDS - 2 TOTAL |
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| (See page 3 for detail) |
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| 52V |
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| CONTROL |
| CAN | RS232 |
| SPI |
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| (See page 3 for detail) |
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| 2J46 |
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| FRAME GROUND |
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| H1 |
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| POS |
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| C3 | POS |
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| 65VDC |
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| AUXILIARY |
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| S8 WATER COOLER |
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| 24000uF/100V |
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| V in + |
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| Located behind DC Bus board |
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| V out |
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| TRANSFORMER T2 |
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| RECEPTACLE |
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| NEG |
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| NEG |
| 3J46 |
| +72 VDC |
| +40 VDC |
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| (right, rear) |
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| POWER BD. RECT. |
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| COMPONENT VALUE UNITS: |
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| H6A | 5 H6 |
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| 352A |
| 6J51 |
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| NEG |
| 4J46 |
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| 230V |
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| 252A |
| 2J52 | 352 |
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| 2 |
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| NOTES: |
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| Located on center baffle left of lift bale |
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| CAPACITOR: MFD/VOLTS |
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| 612A |
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| 33A |
| 4J52 | 33A |
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| 4 |
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| N.A. CE MACHINE ONLY. |
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| RESISTOR: OHMS/WATTS |
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| 115V |
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| 350 |
| 1J52 | 350 |
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| CB2 located on |
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| CB2 |
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| N.A. | N.B. |
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| 1 |
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| 33 | 4J51 |
| 33 | located on |
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| front case |
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| N.C. ON CE MODELS LEADS T1, T2 AND T3 ARE REPLACED BY LEADS |
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| CONNECTOR PIN NUMBERS: |
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| N.B. |
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| 10A |
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| 6J51 |
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| 351 |
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| case front |
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| A, B AND C. LEADS A, B AND C ARE CONNECTED TO THE INPUT |
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| 3 | 4J51 | 33 |
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| 5A |
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| Schematic numbers are given for reference only. |
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| EX. 12 PIN CONNECTOR |
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| CB3 |
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| 0V |
| 32 | 1J51 |
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| RECTIFIER TERMINALS RATHER THAN CR1. |
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| 1 2 | 6 |
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| CB2 |
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| 1J51 |
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| 1J51 |
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| 32 |
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| N.D. FOR SYNCHRONIZED TANDEM MIG APPLICATIONS SEE S26631 FOR |
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| located on |
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| 31 |
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| 10A |
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| 32 |
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| S4 |
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| DETAILS. |
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| THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED |
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| reconnect panel |
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| 32 |
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| (earlier version) |
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| S4 |
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| 34 |
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| PROPRIETARY & CONFIDENTIAL: |
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| TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC. |
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| 3.5 A |
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| 115V |
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| 220V |
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| THE INFORMATION ON THIS |
| DESIGN INFORMATION | REFERENCE: EQUIPMENT TYPE: |
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|
| INVERTER WELDERS | PAGE 1 | OF 3 |
| ||||||||||||||
| 7 | 12 |
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| H1 |
| 115V |
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| H1A | 1 |
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| RECEPTACLE |
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| LATCH |
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| RECEPTACLE |
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| RECEPTACLE |
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| PRINT IS FOR REFERENCE |
| DRAWN BY: | F.Valencic | G4050 |
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| 455M MACHINE SCHEMATIC | DOCUMENT | DOCUMENT | SOLIDEDGE | ||||||||||||||||||||
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| SUBJECT: |
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| |||||||||||||||||||||||||||||||
VIEW OF CONNECTOR ON PC BOARD |
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| (Neutral Floating) |
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| ONLY. COMPONENTS AND |
| ENGINEER: | S.Poole | SCALE: |
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| NUMBER: | REVISION: | |||||||||||||||||||
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| (Neutral Bonded) |
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| CIRCUITRY MAY BE DIFFERENT |
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| MATERIAL |
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| APPROVAL |
|
| PROJECT |
| G4421 | F | |||||||||||||
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| located on case front |
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| FROM AN ACTUAL MACHINE. |
| APPROVED: . | NONE |
| DISPOSITION: | UF | DATE: | 2/1/2007 | NUMBER: |
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
POWER WAVE 455M/MSTT