Section Before Calling For Service, Problem | Manitowoc Ice S1000M

Section 5	Before Calling For Service

Section 5

Before Calling For Service

Checklist

If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty.

Problem	Possible Cause	To Correct
Ice machine does not operate.	No electrical power to the ice machine	Replace the fuse/reset the breaker/turn
	and/or condensing unit.	on the main switch.
	ICE/OFF/CLEAN toggle switch set	Move the toggle switch to the ICE
	improperly.	position.
	Water curtain stuck open.	Water curtain must be installed and
		swinging freely. (See Section 4)
Ice machine stops, and can be restarted	Safety limit feature stopping the ice	Refer to “Safety Limit Feature” on the
by moving the toggle switch to OFF and	machine.	next page.
back to ICE.
Ice machine does not release ice or is	Ice machine is dirty.	Clean and sanitize the ice machine.
slow to harvest.		(See Section 4)
	Ice machine is not level.	Level the ice machine. (See Section 2)
	Low air temperature around ice machine	Air temperature must be at least 35°F
	head section.	(1.6°C).
Ice machine does not cycle into harvest	The six-minute freeze time lock-in has	Wait for the freeze lock-in to expire.
mode.	not expired yet.
	Ice thickness probe is dirty.	Clean and sanitize the ice machine.
		(See Section 4)
	Ice thickness probe is disconnected.	Connect the wire.
	Ice thickness probe is out of adjustment.	Adjust the ice thickness probe.
		(See Section 3)
	Uneven ice fill (thin at the top of	Verify sufficient water level in sump
	evaporator).	trough. Contact a qualified service
		company to check refrigeration system.
Ice quality is poor (soft or not clear).	Poor incoming water quality.	Contact a qualified service company to
		test the quality of the incoming water and
		make appropriate filter
		recommendations.
	Water filtration is poor.	Replace the filter.
	Ice machine is dirty.	Clean and sanitize the ice machine.
		(See Section 4)
	Water dump valve is not working.	Disassemble and clean the water dump
		valve. (See Section 4)
	Water softener is working improperly (if	Repair the water softener.
	applicable).

Part Number 80-1561-3

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Manitowoc Ice S1000M manual Section Before Calling For Service, Checklist, Problem, Possible Cause, To Correct

Contents

S1000M Model Ice Machines Installation Use and Care Manual Procedural Notices Read These Before ProceedingPERSONAL INJURY POTENTIAL Safety Notices AuCS Automatic Cleaning System Table of Contents continued Section General InformationSection Installation Instructions Manitowoc Cleaner and Sanitizer Guardian Sachet Replacement Frequency Table of Contents continued Section Ice Machine OperationSection Maintenance Section Before Calling For Service General Information How to Read a Model NumberSection General Information Section BIN CASTER AccessoriesMANITOWOC CLEANER AND SANITIZER AUCS AUTOMATIC CLEANING SYSTEM MODEL/SERIAL PLATE LOCATION Model/Serial Number LocationModel/Serial Number Location Service Calls Owner Warranty Registration CardWarranty Coverage AUTHORIZED WARRANTY SERVICE Width, Depth, and Height Dimensions Section Installation InstructionsInstallation Instructions Ice Machine Dimensions The location must be free of airborne and other contaminants Location of Ice MachineIce Machine Heat of Rejection MINIMUM CIRCUIT AMPACITY Electrical ServiceVOLTAGE FUSE/CIRCUIT BREAKER SELF CONTAINED ICE MACHINE 208-230/3/60 Self-Contained Electrical Wiring ConnectionsFor United Kingdom Only SELF CONTAINED ICE MACHINE 115/1/60 OR 208-230/1/60 AIR GAP Water Supply and Drain RequirementsCooling Tower Applications Water-Cooled Models WATER SUPPLY Plumbing must conform to state and local codes Typical Water Supply Drain InstallationWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Is the Ice Machine level? Installation Check List Potential Personal Injury Situation Before Starting the Ice Machine sv3149 Section Ice Machine OperationIce Machine Operation Component Identification FREEZE SEQUENCE 3. Prechill Sequence Of OperationINITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF 1. Water Purge 2. Refrigeration System Start-Up AUTOMATIC SHUT-OFF 7. Automatic Shut-Off SAFETY TIMERSHARVEST SEQUENCE 5. Water Purge 6. Harvest Ice Thickness Check Operational ChecksWATER LEVEL ICE THICKNESS CHECK 45 second setting 0 second setting Water Purge AdjustmentHARVEST SEQUENCE WATER PURGE THIS PAGE INTENTIONALLY LEFT BLANK Ice Machine Inspection Section MaintenanceMaintenance Exterior Cleaning Guardian SACHET INSTALLATION/REPLACEMENT PROCEDUREGuardian Location GUARDIAN SACHET REPLACEMENT FREQUENCY CLEAN UP PROCEDURE FOR DAMAGED SACHET PACKET Step Interior Cleaning and SanitizingCLEANING PROCEDURE Remove all ice from the bin SANITIZING PROCEDURERefer to Removal of Parts For Cleaning 1 gal. 4 l REMOVAL OF PARTS FOR CLEANING/SANITIZINGCleaner 16 oz 500 ml cleaner Ice Thickness Probe Removal 1. Water CurtainWater Curtain Removal 2. Ice Thickness Probe Water Distribution Tube Removal 3. Water Distribution Tube4. Water Trough Water Pump Removal Water Level ProbeWater Pump COIL SPRING Dump Valve DisassemblyWater Dump Valve PLUNGER SPRING STOP Drain Line Check Valve 4-10Evaporator Tray Removal Panel Removal Removing the Front Panel4-11 Water Inlet Valve SELF-CONTAINED WATER-COOLED ICE MACHINES Removal from Service/WinterizationPry Open the Water Regulating Valve AUCS→ Accessory 4-12 Problem Section Before Calling For ServiceBefore Calling For Service Checklist Call for service Safety Limit FeaturePage 2004 Manitowoc Ice, Inc. Litho in U.S.A MANITOWOC ICE, INC