Marvel Industries 61ARMBBOL Full Overlay Panel Installation Instructions, Verify door alignment

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

Step 1: Verify door alignment

Verify that the door is aligned correctly with the cabinet prior to fabricating the custom panel. Failure to do so may result in mis-alignment of the custom panel with the hinge bracket. The door should be parallel to the sides and top of the refrigerator. If alignment is necessary the door may be adjusted by loosening the 2 screws which secure the top and/or bottom hinge adapter brackets located on the top and bottom of the door, and adjusting the door side to side. Use a 5⁄32" allen wrench for this procedure. (See Figure 6 below). When finished aligning the door, tighten the screws securely.

	Remove top
Hinge adapter bracket	hinge pin to re-
located on top and bottom	move the door.
of the door.

9⁄32"

(7mm)

	Door should be
	parallel to top
Figure 6	and sides of
	refrigerator.

Step 2: Remove door

Remove the top hinge pin from the hinge with an 1⁄8" allen wrench. Remove the door by angling the top of the door outward and lifting the door off the bottom hinge.

(See detail in Figure 6).

Step 3: Remove gasket

Lay the door on its front being careful not to scratch it. To gain access to the screw holes remove the door gasket by peeling up and out of the channel.

NOTE

For overlay with lock option panel thickness to be 3⁄4" (19mm) maximum to 5⁄8" (16mm) minimum.

Weight of the overlay panel should not exceed 20 pounds (9.1 kilograms).

NOTE

For the door to close properly, it is necessary to maintain a minimum space of 9⁄32" (7mm) between the door and cabi- net flange (See Figure 6). This space can be adjusted by adjusting the top and bottom hinge adapter brackets.

W

Front of
overlay
	H
panel

Figure 7

Model	W	H
30ARM	145⁄8"	305⁄16"
	(37.1cm)	(77.0cm)
6ARCM,61ARM	235⁄8"	305⁄16"
	(60.0cm)	(77.0cm)
6ADAM	235⁄8"	2711⁄16"
	(60.0cm)	(70.3cm)

Table B

Step 5: Drill hinge clearance holes in overlay panel

Set the overlay panel on the door front, align the edges, and clamp together. Clamp the panel firmly but be careful not to damage the door or the panel. Mark center of hinge adapter hole on wood panel, top and bottom. (See Figure 8.) Remove wood panel from door and drill 5⁄16" (8mm) di- ameter clearance holes into the overlay panels 3⁄4" (20mm) deep. These will be clearance holes for the top and bottom hinge pins.

Step 4: Cut overlay panel

Depending on the refrigerator model cut the overlay panel to the dimensions shown in Figure 7 and Table B below.

This is also a convenient time to locate and drill the holes for your handle. Most often the handle is to match that of

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