Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall PS540G installation manual English, Conveyor, Description

Models: PS540G

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CONVEYOR

		ITEM		QTY.	P/N	DESCRIPTION
			1	1	47042	SINGLE CONVEYOR 80″
						EXCLUDES ITEMS 7, 8, 9, 12, 36 & 37

		2		1	22450-0225	CONVEYOR BELT,
						1/2P 32″ × 204″ 2.84/11 S

		3		1	33900-0032	CONVEYOR CHAIN, SS WIRE1 FT

		4		1	51380	KIT, MASTER LINK,
						CONTAINS ((1) 33900-0016,
						(4) 33900-0017, (1) 33900-0018)

		5		1	33900-0016	MASTER LINK - LEFT 1/2P × 32″

		6		1	33900-0017	MASTER LINK - MIDDLE 1/2P × 32″

		7		1	33900-0018	MASTER LINK - RIGHT 1/2P × 32″

		8		4	2001371	NUT, KEPS 10-32, ZP

		9		1	50265	CONVEYOR CONTROL PICKUP
						KIT(NOT SHOWN)
	59
	59	10		1	49400-0050	ROLLER CHAIN ASSEMBLY, SIB
		10		1	49400-0050	ROLLER CHAIN ASSEMBLY, SIB

		11		1	22151-0002	SPROCKET, #35-10T-5/8″

		12		1	22151-0003	SPROCKET, #35-15T-1/2″

		13		1	49400-0074	COMPLETEFOLDINGCONVEYORASSY
						INCLUDES ITEMS 14, 15, 16 & 26

		14		2	35900-0398	PIVOT PLATE - CONVEYOR FRAME

		15		4	21176-0002	LOCKNUT, HEX SS 3/8″-16

		16		1	49400-0072	CONVEYOR FRAME ASSEMBLY - IDLER
						INCLUDES ITEMS 17 & 18

		17		1	37900-0071	COMPLETE CONVEYOR FRAME
						WELDMENT - IDLER

		18		1	49400-0013	IDLER SIDE ASSEMBLY - CONVEYOR
						INCLUDES ITEMS 19, 20, 21, 22 & 23

ITEM	QTY.	P/N	DESCRIPTION
19	2	22034-0003	BUSHING, FLANGE 3/4″ OD, × 5/8″ ID N/D

20	2	35000-1008	SCREW, ADJ - CONVEYOR IDLER

21	2	35900-0020	CONVEYOR SHAFT SUPPORT BRACKET

22	2	37000-0413	IDLER WELDMENT

23	1	49400-0014	IDLER SHAFT ASSEMBLY
			INCLUDES ITEMS 24 & 25

24	12	22229-0003	CONVEYOR DRIVE SPROCKET 2.0″ OD
			W/SCREW

25	1	35000-1011	IDLER SHAFT - CONVEYOR

26	1	49400-0073	CONVEYOR FRAME ASSEMBLY - DRIVE
			INCLUDES ITEMS 27 & 28

27	1	37900-0075	COMPLETE CONVEYOR FRAME
			WELDMENT - DRIVE

28	1	49400-0011	DRIVE SIDE ASSEMBLY - CONVEYOR
			INCLUDES ITEMS 19, 21, 29, 30, 31 & 32

29	1	22011-0013	SHAFT COLLAR W/SCREW

30	1	35000-1013	DRIVE SHAFT ADAPTER

31	2	35000-1080	NYLON SPACER 3/4″ ID 1-1/4″OD

32	1	49400-0012	DRIVE SHAFT ASSEMBLY
			INCLUDES ITEMS 24 & 33

33	1	35000-1012	DRIVE SHAFT - CONVEYOR

34	1	35000-1103	STOP, SIDE END CONVEYOR EXT

35	1	35900-0148	STOP, BACK SIDE CONVEYOR EXT

36	2	35900-0255	CRUMB PAN W/SLOTS - CONVEYOR

37	2	35900-0305	CRUMB PAN - CONVEYOR

38	1	47797	MOTOR, GEAR 1/50HP 1350:1

SECTION 6

PARTS LIST

ENGLISH

Image 63

Middleby Marshall PS540G installation manual English, Conveyor, Description

Contents

Middleby installationowners operating manualFOR YOUR SAFETY, DO NOT STORE OR USE Model No NO QUIBBLE LIMITED WARRANTYInstallation Date U.S.A. ONLYTABLE OF CONTENTS TABLE OF CONTENTSContinued Figure 1-1. Single PS540 Oven SECTION DESCRIPTIONSECTION DESCRIPTION I. MODEL IDENTIFICATION3 Wire PS540 SERIES OVEN SPECIFICATIONSSERIES PS540 ELECTRICAL SPECIFICATIONS Wiring Diagrams are contained in Section 7 of this ManualII. PRINCIPLE OF AIR FLOW SECTION DESCRIPTIONFigure 1-4. PS540-Series Oven Air Flow SECTION DESCRIPTION II. PRINCIPLE OF AIR FLOW Continuedthe Inner Plate and Outer Plate to Heat the Food Product SECTION DESCRIPTION Figure 1-6. PS540-Series Oven Components LocationsIII. COMPONENT FUNCTION Figure Right Control Box SECTION DESCRIPTIONIII. COMPONENT FUNCTION Left Control BoxSECTION DESCRIPTION Figure 1-8. Cooling FanE. Cooling Fan - See Figure F2. Blank Plates SECTION DESCRIPTIONFigure 1-9. Blank Plates two sizes and an Air Finger F. Air Fingers and Blank Plates - See Figure F1. Air FingersSECTION INSTALLATION SECTION INSTALLATIONI. UNLOADING INSTALLATION KIT SECTION INSTALLATIONPS540 OVEN INSTALLATION REQUIRED KITS AND EQUIPMENT PARTS LIST FOR SERIES PS540 GAS OVENFigure 2-2. Model PS540 Single Oven Option Base with Legs and Top SECTION INSTALLATIONFigure 2-3. Model PS540 Double Oven Option Base with Legs and Top SECTION INSTALLATIONSECTION INSTALLATION Figure 2-4. Model PS540 Triple OvenOption Base with Outriggers and Top ELECTRICAL JUNCTION BOX SECTION INSTALLATIONFigure 2-5. MODEL PS540 SINGLE OVEN DIMENSIONS GAS INLETSECTION INSTALLATION Figure 2-6. MODEL PS540 DOUBLE OVEN DIMENSIONS1 GAS INLET 2 ELECTRICAL JUNCTION BOX Figure 2-8. Restraint Cable Assembly Installation SECTION INSTALLATIONRESTRAINT CABLE INSTALLATION Figure 2-7. MODEL TRIPLE OVEN DIMENSIONSDO NOT USE CONDUIT OR GAS LINE FOR GROUND CONNECTION SECTION INSTALLATIONUTILITY ROUGH-IN DIMENSIONS AND POSITIONING FOR PS540-SERIES OVENS Figure 2-9. Typical PS540-Series Ovens InstallationVENTILATION HOOD SECTION INSTALLATIONII. VENTILATION GUIDELINES VENTILATION CAPTURE TESTIII. ELECTRICAL CONNECTION INFORMATION FOR PS540-SERIES OVENS SECTION INSTALLATIONDO NOT CONNECT BLACK WIRE TO HIGH LEG VOLTAGE OF THE BLACK AND WHITE WIRES MUST BE NO HIGHER THAN 130 VACSECTION INSTALLATION V. GAS SUPPLY FOR GAS HEATED OVENSFigure 2-12. Junction Connection Box SECTION INSTALLATION Figure 2-13. Flexible Gas Hose InstallationFigure 2-14. Gas Burner Assembly Figure 2-17. Installing Rear and End Stops SECTION INSTALLATIONVI. CONVEYOR REAR STOP AND END STOP INSTALLATION Figure 2-15. Burner AssemblyFigure 3-1. PS540-Series Oven Control Functions SECTION OPERATIONSECTION OPERATION I. CONTROL FUNCTIONSD. Temperature Controller A. Door Safety SwitchB. Blower Switch C. Heat SwitchFigure 3-4. Product at entrance end of baking MEASURING CONVEYOR SPEEDSECTION OPERATION Figure 3-3. Conveyor Speed Digital ControlSECTION OPERATION A. Startup Procedures Initial StartupPower Failure B. Shutdown ProcedureFigure 3-6. Control Panel SECTION OPERATIONwait + for B. DAILYSHUTDOWNPROCEDURESECTION OPERATION II. NORMAL OPERATION - STEP-BY-STEPSECTION 3 OPERATION SOLUTION IV. QUICK REFERENCE TROUBLESHOOTINGSYMPTOM PROBLEMSECTION MAINTENANCE SECTION MAINTENANCEA. Exterior SECTION MAINTENANCEI. MAINTENANCE - DAILY Figure 4-2. Conveyor Belt and Crumb Pan CleaningA. Removing Conveyor From Oven For Cleaning II. MAINTENANCE - MONTHLYSECTION MAINTENANCE PRECAUTIONS4. Remove conveyor drive chain cover as shown SECTION MAINTENANCEStandard Fingers SECTION MAINTENANCEB. Air Fingers Disassembly For Cleaning T1 T2 T3 T4 B1 B2 B3 B4Figure 4-13. Standard Lower Finger Figure 4-14. Standard Upper Finger SECTION MAINTENANCEC. Cleaning the Window D. Reassembly of Air Fingersclear so you won’t pinch them SECTION MAINTENANCESECTION MAINTENANCE E. Reinstall End Plugs SECTION MAINTENANCESECTION MAINTENANCE F. Conveyor Reassembly Into OvenG. Checking Conveyor Belt Tension H. Conveyor Belt Link Removal SECTION MAINTENANCESECTION MAINTENANCE I. Replacing Conveyor BeltJ. Attaching Drive Chain SECTION MAINTENANCE III. MAINTENANCE - EVERY 3 MONTHSA. Cleaning the Blower/Fan Motor D. Checking the Blower/Fan Belt SECTION MAINTENANCEB. Electrical Terminals C. VentilationE. Blower Fan Shaft Bearing Lubrication MAINTENANCEF. Split-belt Conveyor Shaft Cleaning SECTION6. Make sure bronze washer is in between the two halves SECTION MAINTENANCEIV. MAINTENANCE - EVERY 6 MONTHS SECTION MAINTENANCEIMPORTANT NOTICES Figure 4-56. Key Spare Parts SECTION MAINTENANCEKEY SPARE PARTS KIT PS540-SERIES GAS OVEN KEY SPARE PARTS FigurePROBLEM SECTION TROUBLESHOOTINGSECTION TROUBLESHOOTING PROBLEM PRODUCTS ARE OVERCOOKED OR UNDERCOOKEDSECTION TROUBLESHOOTING SECTION 6 - PARTS LIST ENGLISHSECTION PARTS LIST ENGLISH SECTION 6 PARTS LISTDESCRIPTION SECTION 6 PARTS LISTENGLISH OVEN PANELS, WINDOW AND LEGSENGLISH SECTION PARTS LISTDESCRIPTION SECTION PARTS LISTENGLISH CONTROL PANELENGLISH SECTION 6 PARTS LISTENGLISH BLOWER AND SHROUDDESCRIPTION ENGLISH SECTION 6 PARTS LISTDESCRIPTION ENGLISHCONVEYOR DESCRIPTIONENGLISH SECTION 6 PARTS LISTDESCRIPTION SECTION 6 PARTS LISTENGLISH SPLIT BELT CONVEYORENGLISH SECTION 6 PARTS LISTGAS BURNER AND PIPING ASSEMBLY ENGLISHDESCRIPTION ENGLISH SECTION 6 PARTS LISTENGLISH MACHINERY COMPARTMENTDESCRIPTION ENGLISH SECTION PARTS LISTSECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICSWiring Diagram, G208-240 50/60, 1PH 3W PS540 Wiring Diagram, G208-240 50/60, 1PH 3W PS540 SECTION ELECTRICAL SCHEMATICSSECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICS Page 24-Hour Service Hotline