Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall PS540G installation manual Section Installation, 4. Model PS540 Triple Oven

Models: PS540G

1 76

Download 76 pages 45.89 Kb

Page 17

Image 17

SECTION 2

INSTALLATION

Figure 2-4. Model PS540 Triple Oven

Option Base with Outriggers and Top

PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/CASTERS & TOP

			P/N 51139
ITEM
NO.	QTY	PART NO.	DESCRIPTION
1	1	54606	COMPLETE BASE WELDMENT
2	4	45209	QUAD OUTRIGGER WELDMENT
3	2	22290-0009	SWIVEL CASTER, W/BRAKE FLAT PLATE
4	2	22290-0010	SWIVEL CASTER, FLAT PLATE
5	4	45206	INSERT,QUAD ADJUSTMENT FOOT
6	4	45205	SPACER,QUAD CASTER
7	32	220373	3/8″-16 × 1″ HEX BOLT, SST
8	32	21416-0001	3/8″ FLAT WASHER, SS
9	32	21422-0001	3/8″ SPLIT LOCK WASHER, ZP
10	16	21172-0004	3/8″-16 NYLON INSULATED LOCKNUT, ZC
11	8	21216-0018	1/2″-13 × 1-1/4″18-8 HEX CAPSCREW
12	8	21416-0003	1/2″ 18-8 FLAT WASHER
13	8	21426-0004	1/2″ 18-8 LOCK WASHER
14	4	21256-0008	SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S
15	1	22450-0228	RESTRAINT CABLE ASSEMBLY
16	1	33486	TOP COVER 304 PANEL

Page 17

Image 17

Middleby Marshall PS540G Section Installation, 4. Model PS540 Triple Oven, Option Base with Outriggers and Top

Contents

owners operating installationmanual MiddlebyFOR YOUR SAFETY, DO NOT STORE OR USE Installation Date NO QUIBBLE LIMITED WARRANTYU.S.A. ONLY Model NoContinued TABLE OF CONTENTSTABLE OF CONTENTS SECTION DESCRIPTION SECTION DESCRIPTIONI. MODEL IDENTIFICATION Figure 1-1. Single PS540 OvenSERIES PS540 ELECTRICAL SPECIFICATIONS PS540 SERIES OVEN SPECIFICATIONSWiring Diagrams are contained in Section 7 of this Manual 3 WireFigure 1-4. PS540-Series Oven Air Flow II. PRINCIPLE OF AIR FLOWSECTION DESCRIPTION the Inner Plate and Outer Plate to Heat the Food Product SECTION DESCRIPTIONII. PRINCIPLE OF AIR FLOW Continued III. COMPONENT FUNCTION Figure SECTION DESCRIPTIONFigure 1-6. PS540-Series Oven Components Locations III. COMPONENT FUNCTION SECTION DESCRIPTIONLeft Control Box Right Control BoxE. Cooling Fan - See Figure SECTION DESCRIPTIONFigure 1-8. Cooling Fan Figure 1-9. Blank Plates two sizes and an Air Finger SECTION DESCRIPTIONF. Air Fingers and Blank Plates - See Figure F1. Air Fingers F2. Blank PlatesI. UNLOADING SECTION INSTALLATIONSECTION INSTALLATION PS540 OVEN INSTALLATION REQUIRED KITS AND EQUIPMENT SECTION INSTALLATIONPARTS LIST FOR SERIES PS540 GAS OVEN INSTALLATION KITFigure 2-2. Model PS540 Single Oven Option Base with Legs and Top SECTION INSTALLATIONFigure 2-3. Model PS540 Double Oven Option Base with Legs and Top SECTION INSTALLATIONOption Base with Outriggers and Top SECTION INSTALLATIONFigure 2-4. Model PS540 Triple Oven Figure 2-5. MODEL PS540 SINGLE OVEN DIMENSIONS SECTION INSTALLATIONGAS INLET ELECTRICAL JUNCTION BOX1 GAS INLET 2 ELECTRICAL JUNCTION BOX SECTION INSTALLATIONFigure 2-6. MODEL PS540 DOUBLE OVEN DIMENSIONS RESTRAINT CABLE INSTALLATION SECTION INSTALLATIONFigure 2-7. MODEL TRIPLE OVEN DIMENSIONS Figure 2-8. Restraint Cable Assembly InstallationUTILITY ROUGH-IN DIMENSIONS AND POSITIONING FOR PS540-SERIES OVENS SECTION INSTALLATIONFigure 2-9. Typical PS540-Series Ovens Installation DO NOT USE CONDUIT OR GAS LINE FOR GROUND CONNECTIONII. VENTILATION GUIDELINES SECTION INSTALLATIONVENTILATION CAPTURE TEST VENTILATION HOODDO NOT CONNECT BLACK WIRE TO HIGH LEG VOLTAGE OF THE BLACK AND SECTION INSTALLATIONWHITE WIRES MUST BE NO HIGHER THAN 130 VAC III. ELECTRICAL CONNECTION INFORMATION FOR PS540-SERIES OVENSFigure 2-12. Junction Connection Box SECTION INSTALLATIONV. GAS SUPPLY FOR GAS HEATED OVENS Figure 2-14. Gas Burner Assembly SECTION INSTALLATIONFigure 2-13. Flexible Gas Hose Installation VI. CONVEYOR REAR STOP AND END STOP INSTALLATION SECTION INSTALLATIONFigure 2-15. Burner Assembly Figure 2-17. Installing Rear and End StopsSECTION OPERATION SECTION OPERATIONI. CONTROL FUNCTIONS Figure 3-1. PS540-Series Oven Control FunctionsB. Blower Switch A. Door Safety SwitchC. Heat Switch D. Temperature ControllerSECTION OPERATION MEASURING CONVEYOR SPEEDFigure 3-3. Conveyor Speed Digital Control Figure 3-4. Product at entrance end of bakingPower Failure A. Startup Procedures Initial StartupB. Shutdown Procedure SECTION OPERATIONFigure 3-6. Control Panel SECTION OPERATIONSECTION OPERATION B. DAILYSHUTDOWNPROCEDUREII. NORMAL OPERATION - STEP-BY-STEP wait + forSECTION 3 OPERATION SYMPTOM IV. QUICK REFERENCE TROUBLESHOOTINGPROBLEM SOLUTIONSECTION MAINTENANCE SECTION MAINTENANCEI. MAINTENANCE - DAILY SECTION MAINTENANCEFigure 4-2. Conveyor Belt and Crumb Pan Cleaning A. ExteriorSECTION MAINTENANCE II. MAINTENANCE - MONTHLYPRECAUTIONS A. Removing Conveyor From Oven For Cleaning4. Remove conveyor drive chain cover as shown SECTION MAINTENANCEB. Air Fingers Disassembly For Cleaning SECTION MAINTENANCET1 T2 T3 T4 B1 B2 B3 B4 Standard FingersC. Cleaning the Window SECTION MAINTENANCED. Reassembly of Air Fingers Figure 4-13. Standard Lower Finger Figure 4-14. Standard Upper Fingerclear so you won’t pinch them SECTION MAINTENANCESECTION MAINTENANCE E. Reinstall End Plugs SECTION MAINTENANCEG. Checking Conveyor Belt Tension SECTION MAINTENANCEF. Conveyor Reassembly Into Oven H. Conveyor Belt Link Removal SECTION MAINTENANCEJ. Attaching Drive Chain SECTION MAINTENANCEI. Replacing Conveyor Belt A. Cleaning the Blower/Fan Motor SECTION MAINTENANCEIII. MAINTENANCE - EVERY 3 MONTHS B. Electrical Terminals SECTION MAINTENANCEC. Ventilation D. Checking the Blower/Fan BeltF. Split-belt Conveyor Shaft Cleaning MAINTENANCESECTION E. Blower Fan Shaft Bearing Lubrication6. Make sure bronze washer is in between the two halves SECTION MAINTENANCEIMPORTANT NOTICES IV. MAINTENANCE - EVERY 6 MONTHSSECTION MAINTENANCE KEY SPARE PARTS KIT SECTION MAINTENANCEPS540-SERIES GAS OVEN KEY SPARE PARTS Figure Figure 4-56. Key Spare PartsSECTION TROUBLESHOOTING SECTION TROUBLESHOOTINGPROBLEM PRODUCTS ARE OVERCOOKED OR UNDERCOOKED PROBLEMSECTION TROUBLESHOOTING SECTION PARTS LIST SECTION 6 - PARTS LISTENGLISH ENGLISH SECTION 6 PARTS LISTENGLISH SECTION 6 PARTS LISTOVEN PANELS, WINDOW AND LEGS DESCRIPTIONENGLISH SECTION PARTS LISTENGLISH SECTION PARTS LISTCONTROL PANEL DESCRIPTIONENGLISH SECTION 6 PARTS LISTDESCRIPTION ENGLISHBLOWER AND SHROUD ENGLISH SECTION 6 PARTS LISTCONVEYOR ENGLISHDESCRIPTION DESCRIPTIONENGLISH SECTION 6 PARTS LISTENGLISH SECTION 6 PARTS LISTSPLIT BELT CONVEYOR DESCRIPTIONENGLISH SECTION 6 PARTS LISTDESCRIPTION GAS BURNER AND PIPING ASSEMBLYENGLISH ENGLISH SECTION 6 PARTS LISTDESCRIPTION ENGLISHMACHINERY COMPARTMENT ENGLISH SECTION PARTS LISTWiring Diagram, G208-240 50/60, 1PH 3W PS540 SECTION ELECTRICAL SCHEMATICSSECTION ELECTRICAL SCHEMATICS Wiring Diagram, G208-240 50/60, 1PH 3W PS540 SECTION ELECTRICAL SCHEMATICSSECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICS Page 24-Hour Service Hotline