Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall PS540G installation manual Section Installation, Restraint Cable Installation

Models: PS540G

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Figure 2-7. MODEL TRIPLE OVEN DIMENSIONS

SECTION 2

INSTALLATION

Figure 2-7. MODEL TRIPLE OVEN DIMENSIONS

1 GAS INLET

3	2	ELECTRICAL JUNCTION BOX
	3
	3	RECOMMENDED MINIMUM CLEARANCES:
		Rear of Oven to Wall - 6″ (150mm)
		Non-control End of Oven to Wall - 0″
		Control End of Oven to Wall - 0″

RESTRAINT CABLE INSTALLATION

Install the restraint cable assembly on the oven, as shown in Figure 2-6.

Figure 2-8. Restraint Cable Assembly Installation

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Middleby Marshall PS540G Section Installation, Restraint Cable Installation, 7. MODEL TRIPLE OVEN DIMENSIONS

Contents

installation owners operatingmanual MiddlebyFOR YOUR SAFETY, DO NOT STORE OR USE NO QUIBBLE LIMITED WARRANTY Installation DateU.S.A. ONLY Model NoContinued TABLE OF CONTENTSTABLE OF CONTENTS SECTION DESCRIPTION SECTION DESCRIPTIONI. MODEL IDENTIFICATION Figure 1-1. Single PS540 OvenPS540 SERIES OVEN SPECIFICATIONS SERIES PS540 ELECTRICAL SPECIFICATIONSWiring Diagrams are contained in Section 7 of this Manual 3 WireFigure 1-4. PS540-Series Oven Air Flow II. PRINCIPLE OF AIR FLOWSECTION DESCRIPTION the Inner Plate and Outer Plate to Heat the Food Product SECTION DESCRIPTIONII. PRINCIPLE OF AIR FLOW Continued III. COMPONENT FUNCTION Figure SECTION DESCRIPTIONFigure 1-6. PS540-Series Oven Components Locations SECTION DESCRIPTION III. COMPONENT FUNCTIONLeft Control Box Right Control BoxE. Cooling Fan - See Figure SECTION DESCRIPTIONFigure 1-8. Cooling Fan SECTION DESCRIPTION Figure 1-9. Blank Plates two sizes and an Air FingerF. Air Fingers and Blank Plates - See Figure F1. Air Fingers F2. Blank PlatesI. UNLOADING SECTION INSTALLATIONSECTION INSTALLATION SECTION INSTALLATION PS540 OVEN INSTALLATION REQUIRED KITS AND EQUIPMENTPARTS LIST FOR SERIES PS540 GAS OVEN INSTALLATION KITSECTION INSTALLATION Figure 2-2. Model PS540 Single Oven Option Base with Legs and TopSECTION INSTALLATION Figure 2-3. Model PS540 Double Oven Option Base with Legs and TopOption Base with Outriggers and Top SECTION INSTALLATIONFigure 2-4. Model PS540 Triple Oven SECTION INSTALLATION Figure 2-5. MODEL PS540 SINGLE OVEN DIMENSIONSGAS INLET ELECTRICAL JUNCTION BOX1 GAS INLET 2 ELECTRICAL JUNCTION BOX SECTION INSTALLATIONFigure 2-6. MODEL PS540 DOUBLE OVEN DIMENSIONS SECTION INSTALLATION RESTRAINT CABLE INSTALLATIONFigure 2-7. MODEL TRIPLE OVEN DIMENSIONS Figure 2-8. Restraint Cable Assembly InstallationSECTION INSTALLATION UTILITY ROUGH-IN DIMENSIONS AND POSITIONING FOR PS540-SERIES OVENSFigure 2-9. Typical PS540-Series Ovens Installation DO NOT USE CONDUIT OR GAS LINE FOR GROUND CONNECTIONSECTION INSTALLATION II. VENTILATION GUIDELINESVENTILATION CAPTURE TEST VENTILATION HOODSECTION INSTALLATION DO NOT CONNECT BLACK WIRE TO HIGH LEG VOLTAGE OF THE BLACK ANDWHITE WIRES MUST BE NO HIGHER THAN 130 VAC III. ELECTRICAL CONNECTION INFORMATION FOR PS540-SERIES OVENSFigure 2-12. Junction Connection Box SECTION INSTALLATIONV. GAS SUPPLY FOR GAS HEATED OVENS Figure 2-14. Gas Burner Assembly SECTION INSTALLATIONFigure 2-13. Flexible Gas Hose Installation SECTION INSTALLATION VI. CONVEYOR REAR STOP AND END STOP INSTALLATIONFigure 2-15. Burner Assembly Figure 2-17. Installing Rear and End StopsSECTION OPERATION SECTION OPERATIONI. CONTROL FUNCTIONS Figure 3-1. PS540-Series Oven Control FunctionsA. Door Safety Switch B. Blower SwitchC. Heat Switch D. Temperature ControllerMEASURING CONVEYOR SPEED SECTION OPERATIONFigure 3-3. Conveyor Speed Digital Control Figure 3-4. Product at entrance end of bakingA. Startup Procedures Initial Startup Power FailureB. Shutdown Procedure SECTION OPERATIONSECTION OPERATION Figure 3-6. Control PanelB. DAILYSHUTDOWNPROCEDURE SECTION OPERATIONII. NORMAL OPERATION - STEP-BY-STEP wait + forSECTION 3 OPERATION IV. QUICK REFERENCE TROUBLESHOOTING SYMPTOMPROBLEM SOLUTIONSECTION MAINTENANCE SECTION MAINTENANCESECTION MAINTENANCE I. MAINTENANCE - DAILYFigure 4-2. Conveyor Belt and Crumb Pan Cleaning A. ExteriorII. MAINTENANCE - MONTHLY SECTION MAINTENANCEPRECAUTIONS A. Removing Conveyor From Oven For CleaningSECTION MAINTENANCE 4. Remove conveyor drive chain cover as shownSECTION MAINTENANCE B. Air Fingers Disassembly For CleaningT1 T2 T3 T4 B1 B2 B3 B4 Standard FingersSECTION MAINTENANCE C. Cleaning the WindowD. Reassembly of Air Fingers Figure 4-13. Standard Lower Finger Figure 4-14. Standard Upper FingerSECTION MAINTENANCE clear so you won’t pinch themSECTION MAINTENANCE SECTION MAINTENANCE E. Reinstall End PlugsG. Checking Conveyor Belt Tension SECTION MAINTENANCEF. Conveyor Reassembly Into Oven SECTION MAINTENANCE H. Conveyor Belt Link RemovalJ. Attaching Drive Chain SECTION MAINTENANCEI. Replacing Conveyor Belt A. Cleaning the Blower/Fan Motor SECTION MAINTENANCEIII. MAINTENANCE - EVERY 3 MONTHS SECTION MAINTENANCE B. Electrical TerminalsC. Ventilation D. Checking the Blower/Fan BeltMAINTENANCE F. Split-belt Conveyor Shaft CleaningSECTION E. Blower Fan Shaft Bearing LubricationSECTION MAINTENANCE 6. Make sure bronze washer is in between the two halvesIMPORTANT NOTICES IV. MAINTENANCE - EVERY 6 MONTHSSECTION MAINTENANCE SECTION MAINTENANCE KEY SPARE PARTS KITPS540-SERIES GAS OVEN KEY SPARE PARTS Figure Figure 4-56. Key Spare PartsSECTION TROUBLESHOOTING SECTION TROUBLESHOOTINGPROBLEM PRODUCTS ARE OVERCOOKED OR UNDERCOOKED PROBLEMSECTION TROUBLESHOOTING SECTION PARTS LIST SECTION 6 - PARTS LISTENGLISH SECTION 6 PARTS LIST ENGLISHSECTION 6 PARTS LIST ENGLISHOVEN PANELS, WINDOW AND LEGS DESCRIPTIONSECTION PARTS LIST ENGLISHSECTION PARTS LIST ENGLISHCONTROL PANEL DESCRIPTIONSECTION 6 PARTS LIST ENGLISHDESCRIPTION ENGLISHBLOWER AND SHROUD SECTION 6 PARTS LIST ENGLISHENGLISH CONVEYORDESCRIPTION DESCRIPTIONSECTION 6 PARTS LIST ENGLISHSECTION 6 PARTS LIST ENGLISHSPLIT BELT CONVEYOR DESCRIPTIONSECTION 6 PARTS LIST ENGLISHDESCRIPTION GAS BURNER AND PIPING ASSEMBLYENGLISH SECTION 6 PARTS LIST ENGLISHDESCRIPTION ENGLISHMACHINERY COMPARTMENT SECTION PARTS LIST ENGLISHWiring Diagram, G208-240 50/60, 1PH 3W PS540 SECTION ELECTRICAL SCHEMATICSSECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICS Wiring Diagram, G208-240 50/60, 1PH 3W PS540SECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICS Page 24-Hour Service Hotline