TABLE OF CONTENTS |
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SECTION 1 |
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I. MODEL IDENTIFICATION | 1 |
SERIES PS540 ELECTRICAL SPECIFICATIONS | 2 |
II. PRINCIPLE OF AIR FLOW | 3 |
A. Heat Transfer and How It Works | 3 |
II. PRINCIPLE OF AIR FLOW (Continued) | 4 |
B. Air Fingers | 4 |
III. COMPONENT FUNCTION | 5 |
A. Conveyor Motor and Conveyor Belt | 6 |
B. Blower Fan | 6 |
C. Gas Burner | 6 |
D. Window | 6 |
E. Cooling Fan | 7 |
F. Air Fingers and Blank Plates - See Figure | 8 |
SECTION 2 |
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I. UNLOADING | 9 |
PS540 OVEN INSTALLATION |
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REQUIRED KITS AND EQUIPMENT | 10 |
PARTS LIST FOR SERIES PS540 GAS OVEN |
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INSTALLATION KIT P/N 50633 | 10 |
PARTS LIST FOR PS540 SERIES SINGLE OVEN |
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OPTION - BASE W/15″ LEGS & TOP P/N 34832 | 11 |
PARTS LIST FOR PS540 SERIES DOUBLE OVEN |
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OPTION - BASE W/6″ LEGS, |
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CASTERS & TOP P/N 34833 | 12 |
PARTS LIST FOR PS540 SERIES TRIPLE OVEN |
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OPTION - BASE w/OUTRIGGERS & TOP |
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P/N 34831 | 13 |
RESTRAINT CABLE INSTALLATION | 16 |
UTILITY | |
FOR | 17 |
ELECTRICAL SAFETY SWITCH | 17 |
ELECTRICAL SPECIFICATIONS | 17 |
GAS RATING | 17 |
MINIMUM GAS METER RATING | 17 |
MINIMUM GAS PIPE SIZE | 17 |
GAS SAFETY VALVE | 17 |
REQUIRED GAS SUPPLY PRESSURE | 17 |
SUGGESTED | 17 |
User supplied Items | 17 |
II. VENTILATION GUIDELINES | 18 |
VENTILATION HOOD | 18 |
VENTILATION CAPTURE TEST | 18 |
III. ELECTRICAL CONNECTION INFORMATION FOR |
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19 | |
IV. ELECTRIC SUPPLY FOR | 19 |
V. GAS SUPPLY FOR GAS HEATED OVENS | 20 |
VI. CONVEYOR REAR STOP AND |
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END STOP INSTALLATION | 22 |
SECTION 3 INSTALLATION |
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I. CONTROL FUNCTIONS | 23 |
II. COMPONENT INFORMATION AND LOCATION | 24 |
A. Door Safety Switch | 24 |
B. Blower Switch | 24 |
C. Heat Switch | 24 |
D. Temperature Controller | 24 |
E. Conveyor | 25 |
MEASURING CONVEYOR SPEED | 25 |
III. | 26 |
A. Startup Procedures | 26 |
TABLE OF CONTENTS |
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(Continued) |
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Daily Startup | 26 |
Power Failure | 26 |
B. Shutdown Procedure | 26 |
A.Daily Startup Procedure | 26 |
IV. NORMAL OPERATION - | 26 |
V. QUICK REFERENCE: TROUBLESHOOTING | 30 |
SECTION 4 MAINTENANCE |
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I. MAINTENANCE - DAILY | 32 |
A. Exterior | 32 |
B. Cooling Fan | 32 |
C. Conveyor Belt | 32 |
D. Crumb Pans | 32 |
E. Window | 32 |
II. MAINTENANCE - MONTHLY | 33 |
A. Removing Conveyor From Oven For Cleaning .... | 33 |
B. Air Fingers Disassembly For Cleaning | 35 |
C. Cleaning the Window | 36 |
D. Reassembly of Air Fingers | 36 |
E. Reinstall End Plugs | 39 |
F. Conveyor Reassembly Into Oven | 40 |
G. Checking Conveyor Belt Tension | 40 |
H. Conveyor Belt Link Removal | 41 |
I. Replacing Conveyor Belt | 42 |
J. Attaching Drive Chain | 42 |
III. MAINTENANCE - EVERY 3 MONTHS | 43 |
A. Cleaning the Blower/Fan Motor | 43 |
B. Electrical Terminals | 44 |
C. Ventilation | 44 |
D. Checking the Blower/Fan Belt | 44 |
E. Blower Fan Shaft Bearing Lubrication | 45 |
F. | 45 |
IV. MAINTENANCE - EVERY 6 MONTHS | 47 |
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KEY SPARE PARTS KIT | 48 |
SECTION 5 TROUBLESHOOTING |
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Troubleshooting Charts | 49 |
SECTION 6 - PARTS LIST |
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OVEN PANELS, WINDOW AND LEGS | 53 |
CONTROL PANEL | 55 |
BLOWER AND SHROUD | 57 |
CONVEYOR | 59 |
SPLIT BELT CONVEYOR | 61 |
GAS BURNER AND PIPING ASSEMBLY | 63 |
MACHINERY COMPARTMENT | 65 |
SECTION 7 ELECTRICAL SCHEMATICS |
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Wiring Diagram, | 67 |
NOTE
Wiring Diagrams are in Section 7 of this Manual. The diagram for each oven is also on the lower inner surface of its Control Console.
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