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Miller Electric
145 DXR, 145, Blue Star 145 manual
1
1
54
54
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54 pages, 1.89 Mb
Blue
Star
145
Processes
Description
Stick
(SMAW)
W
elding
Engine Driven Welding Generator
OM-4417
210 403F
2007
−
05
Blue
Star
145
DX
File:
Engine Drive
V
isit
our website at
www.MillerWelds.com
ESP
AÑOL ENGLISH
Contents
Main
Blue Star 145
ESPAOL ENGLISH
Blue Star 145 DX
From Miller to You
TABLE OF CONTENTS
Page
SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING
1-1. Symbol Usage
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
SIGNIFICANT DC VOLTAGE exists in inverters after stop- ping engine.
FUMES AND GASES can be hazardous.
BUILDUP OF GAS can injure or kill.
ARC RAYS can burn eyes and skin.
WELDING can cause fire or explosion.
NOISE can damage hearing.
1-3. Engine Hazards
BATTERY EXPLOSION can BLIND.
FUEL can cause fire or explosion.
MOVING PARTS can cause injury.
HOT PARTS can cause severe burns.
1-5. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
FALLING UNIT can cause injury.
OVERHEATING can damage motors.
FLYING SPARKS can cause injury.
1-6. California Proposition 65 Warnings
1-7. Principal Safety Standards
1-8. EMF Information
SECTION 2 UTILISATION
2-1. Signification des symboles
2-2. Dangers relatifs au soudage larc
UN CHOC LECTRIQUE peut tuer.
Une tension DC importante subsiste lintrieur des onduleurs aprs avoir coup lalimentation.
DES PICES CHAUDES peuvent provoquer des brlures graves.
e
DES PIECES DE METAL ou DES SA- LETES peuvent provoquer des bles- sures dans les yeux.
LES FUMES ET LES GAZ peuvent tr
2-3. Dangers existant en relation avec le moteur
LEXPLOSION DE LA BATTERIE peu RENDRE AVEUGLE.
LE CARBURANT MOTEUR peut prov
quer un incendie ou une explosion.
DES ORGANES MOBILES peuvent pr o
2-4. Dangers lis lair comprim
RESPIRER LAIR COMPRIM peut pro- voquer des blessures graves ou causer la mort.
LAIR COMPRIM peut provoquer des blessures.
LAIR COMPRIME EMMAGASINE ET DES TUYAUX SOUS PRESSION peuvent provo- quer des blessures.
Le METAL CHAUD lors du coupage et gougeage plasma peut provoquer un in- cendie ou une explosion.
LE SURCHAUFFEMENT peut endom- mager le moteur lectrique.
LES TINCELLES VOLANTES ris- quent de provoquer des blessures.
DES ORGANES MOBILES peuvent provoquer des blessures.
LES FILS DE SOUDAGE peuvent provoquer des blessures.
LEMPLOI EXCESSIF peut SURCHAUFFER LQUIPEMENT.
2-6. Proposition californienne 65 Avertissements
2-7. Principales normes de scurit
2-8. Information EMF
Des implants mdicaux :
SECTION 3 DEFINITIONS
h Hours s
3-1. Symbol Definitions
SECTION 4 SPECIFICATIONS
4-1. Weld, Power, And Engine Specifications
4-2. Dimensions, Weights, And Operating Angles
!
4-3. Volt-Ampere Curves
4-4. Fuel Consumption
4-5. Duty Cycle
4-6. Generator Power Curve
SECTION 5 INSTALLATION
5-1. Installing Welding Generator
5-2. Grounding Generator When Supplying Building Systems
!
5-3. Engine Prestart Checks Standard Model
5-4. Engine Prestart Checks DX Model
+
5-5. Connecting The Battery (DX Models Only)
!
5-6. Connecting To Weld Output Terminals
!
5-7. Selecting Weld Cable Sizes*
!
SECTION 6 OPERATING THE WELDING GENERATOR
6-2. Description Of Controls (Standard Models) (See Section 6-1)
!
Notes
Work like a Pro!
Pros weld and cut safely. Read the safety rules at the beginning of this manual.
Page
6-4. Description Of Controls (DX Models) (See Section 6-3)
!
Notes
Work like a Pro!
Pros weld and cut safely. Read the safety rules at the beginning of this manual.
SECTION 7 OPERATING AUXILIARY EQUIPMENT
Set Current control to maximum for full generator power output at AC receptacles.
NOTE
!
7-1. Generator Power Panel Receptacles
SECTION 8 MAINTENANCE
8-1. Routine Maintenance !
8-2. Servicing Air Cleaner
!
8-3. Adjusting Engine Speed (Standard Models Only)
!
8-4. Adjusting Engine Speed (DX Models Only)
!
SECTION 9 TROUBLESHOOTING
9-1. Troubleshooting
A. Welding
B. Generator Power
C. Engine
SECTION 10 PARTS LIST
10-1. Recommended Spare Parts
Page
Page
SECTION 12 GENERATOR POWER GUIDELINES
12-1. Selecting Equipment
12-2. Grounding Generator To Truck Or Trailer Frame
12-3. Grounding When Supplying Building Systems
12-4. How Much Power Does Equipment Require?
12-5. Approximate Power Requirements For Industrial Motors
12-6. Approximate Power Requirements For Farm/Home Equipment
12-7. Approximate Power Requirements For Contractor Equipment
12-8. Power Required To Start Motor
12-9. How Much Power Can Generator Supply?
12-10. Typical Connections To Supply Standby Power
12-11. Selecting Extension Cord (Use Shortest Cord Possible)
SECTION 13 STICK WELDING (SMAW) GUIDELINES
13-1. Stick Welding Procedure
OM-4417 Page 42
13-2. Electrode and Amperage Selection Chart
2
3
13-3. Striking an Arc Scratch Start Technique
1 2 3
13-5. Positioning Electrode Holder
13-6. Poor Weld Bead Characteristics
13-7. Good Weld Bead Characteristics
13-8. Conditions That Affect Weld Bead Shape
13-9. Electrode Movement During Welding
13-10. Butt Joints
13-11. Lap Joint
13-12. Tee Joint
13-13. Weld Test
13-14. Troubleshooting Porosity
13-15. Troubleshooting Excessive Spatter
13-16. Troubleshooting Incomplete Fusion
13-17. Troubleshooting Lack Of Penetration
13-18. Troubleshooting Excessive Penetration
13-19. Troubleshooting Burn-Through
13-20. Troubleshooting Waviness Of Bead
13-21. Troubleshooting Distortion
Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor.
Effective January 1, 2007 (Equipment with a serial number preface of LH or newer)
Please complete and retain with your personal records.
For Service
Always provide Model Name and Serial/Style Number.
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Owners Record