OM-4417210 403F, Processes | Miller Electric Blue Star 145 instruction

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OM-4417210 403F

2007−05

Processes

Stick (SMAW) Welding

Description

Engine Driven Welding Generator

Blue StarR145 Blue StarR 145 DX

File: Engine Drive

ENGLISH

ESPAÑOL

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Contents

Processes OM-4417210 403FDescription File Engine Drive From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burns Buildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosion Compressed Air Hazards Engine Hazards HOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injury California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion ’EXPLOSION DE LA Batterie peu LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peut Principales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF Symbol Definitions − SpecificationsWeld, Power, And Engine Specifications − Definitions Dimensions Dimensions, Weights, And Operating AnglesVolt-Ampere Curves Fuel Consumption Duty Cycle Generator Power Curve100% Duty Cycle at 80 Amperes CC/DC Minutes Welding Installing Welding Generator − InstallationMovement Hazards Engine Prestart Checks − Standard Model Grounding Generator When Supplying Building SystemsOil Engine Prestart Checks − DX Model Connecting The Battery DX Models Only Selecting Weld Cable Sizes Connecting To Weld Output Terminals45 m 60 m 70 m 90 m 105 m 120 m 10 − Put terminals Controls Standard Models See Section − Operating the Welding Generator Stop engine and add oil if light goes on see Section Description Of Controls Standard Models See SectionTo Start Controls DX Models See Section Description Of Controls DX Models See Section − Operating Auxiliary Equipment Generator Power Panel ReceptaclesAC Receptacle RC1 Routine Maintenance − Maintenance Precleaner Paper Element Servicing Air CleanerStop engine Standard Model Shown Stop Engine Close Adjusting Engine Speed Standard Models OnlyValve Tools Needed Weld/Power Speed Adjustment Adjusting Engine Speed DX Models OnlyIdle Speed Adjustment Troubleshooting − TroubleshootingGenerator Power Welding Engine Recommended Spare Parts − Parts ListRecommended Spare Parts Circuit Diagram For Standard Models − Electrical Diagrams Circuit Diagram for DX Models Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building Systems Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting Amperage Typical Connections To Supply Standby Power Cord Lengths for 120 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCurrent Load Watts Amperes Cord Lengths for 240 Volt Loads − Stick Welding Smaw Guidelines Stick Welding Procedure Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work Angle Electrode Movement During Welding Conditions That Affect Weld Bead Shape Lap Joint Butt JointsTee Joint 16 in 30 1.6 mm Tack Welds Troubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

Miller Electric Blue Star 145 manual OM-4417210 403F, Processes, Description, File Engine Drive

Models: 145 DXR, 145 Blue Star 145

OM-4417210 403F

Processes

Description

File: Engine Drive