3-8. Weld Parameter
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| Material Thickness |
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Wire Type, | Wire | Operator |
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Shielding Gas, | Diameter | 1/4 in | 3/16 in | 1/8 in |
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Controls |
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And Flow Rate | (inch) | (6.4 | (4.8 | (3.2 | 14 ga | 16 ga | 18 ga | 20 ga | 22 ga | ||
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| Voltage Tap* | 3 | 3 | 2 | 2 | 1 | 1 | |||
| .023 |
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| Wire Speed | 65 | 60 | 55 | 50 | 50 | 40 | ||||
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.030 | Voltage Tap* | 4 | 3 | 3 | 3 | 2 | 2 | 1 | 1 | ||
CO2 |
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20 cfh+ |
| Wire Speed | 60 | 55 | 50 | 40 | 35 | 30 | 25 | 20 | |
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| Voltage Tap* | 4 | 3 | 3 | 2 | 2 | 2 | |||
| .035 |
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| Wire Speed | 50 | 50 | 50 | 45 | 40 | 30 | ||||
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| Voltage Tap* | 3 | 3 | 2 | 2 | 1 | 1 | |||
| .023 |
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| Wire Speed | 80 | 70 | 60 | 55 | 50 | 40 | ||||
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| Voltage Tap* | 4 | 4 | 3 | 3 | 2 | 2 | 1 | 1 | ||
75% Argon |
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.030 |
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25% CO2 | Wire Speed | 75 | 70 | 60 | 55 | 50 | 40 | 35 | 30 | ||
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20 cfh+ |
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| Voltage Tap* | 4 | 3 | 3 | 2 | 2 | 2 | 1 | ||
| .035 |
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| Wire Speed | 55 | 55 | 50 | 45 | 40 | 35 | 25 | |||
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| Voltage Tap* | 4 | 4 | 3 | 3 | 2 | 2 | |||
| .030 |
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| Wire Speed | 70 | 60 | 50 | 40 | 40 | 35 | – – | |||
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| Voltage Tap* | 4 | 4 | 3 | 2 | 1 | ||||
.035 |
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Flux Core | Wire Speed | 60 | 50 | 40 | 40 | 40 | – – | ||||
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| Voltage Tap* | 4 | 4 | 3 | ||||||
| .045 |
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| Wire Speed | 50 | 45 | 40 | |||||||
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| Voltage Tap* | 4 | 3 | 3 | 3 | 2 | 2 | |||
| .023 |
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| Wire Speed | 100 | 90 | 80 | 75 | 35 | 30 | ||||
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ER 308 |
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| Voltage Tap* | 4 | 3 | 3 | 2 | 4 | 2 | ||||
Stainless Steel |
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.030 |
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Wire Speed | 80 | 70 | 65 | 60 | 50 | 40 | |||||
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20 cfh+ |
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| Voltage Tap* | 4 | 3 | 3 | ||||||
| .035 |
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| Wire Speed | 75 | 68 | 60 | |||||||
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| Voltage Tap* | 4 | 3 | 2 | 1 | |||||
| .030** |
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Aluminum 5356 | Wire Speed | 100 | 100 | 100 | 100 | ||||||
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100% Argon |
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20 cfh |
| Voltage Tap* | 4 | 3 | |||||||
| .035** |
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| Wire Speed | 100 | 100 | ||||||||
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*Do not change Voltage switch position while welding. Wire Speed value in Table is a starting value only, and Wire Speed control setting can be fine tuned during welding.
** When welding aluminum, for best results,