Miller Electric 6000 guide

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Miller Electric 6000 manual

Contents

Processes OM-499Description From Miller to You Table of Contents Page Symbol Usage Arc Welding Hazards Engine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interference Signification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessures Principales normes de sécurité Information sur les champs électromagnétiques − Specifications Symbol DefinitionsWeld, Power, And Engine Specifications Welding Weld Output Rated Maximum Generator Power Dimensions, Weights, And Operating Angles Fuel Consumption Kohler-Powered UnitsDo not move or operate unit where it Be damaged or unit could tip Fuel Consumption Honda-Powered Units Exceeding duty cycle can damage unit and void warrantyDuty Cycle Continuous Welding Generator Power Curves Hz Model Volt-Ampere Curves MAX MID MIN Installing Welding Generator − InstallationGrounding Generator To Truck Or Trailer Frame Grounding Generator When Supplying Building Systems Engine Prestart Checks Kohler-Powered UnitsFuel Oil Engine Prestart Checks Honda-Powered Units Connecting The Battery Electric-Start Models Only+ − Connect negative − cable last Connecting To Weld Output Terminals Selecting Weld Cable Sizes − Operating the Welding Generator Controls Kohler-Powered Units50 Hz 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section − Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW Optional Generator Power Panels Generator Power Panel 495South Africa South America Australia Europe Asia Generator Power Panel Ratings It exceeds 5500W − Maintenance Maintenance Label Routine Maintenance 20 h50 h 100 h Overload Protection Honda-Powered Units Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Idle Speed Adjustment Adjusting Engine Speed Honda-Powered Units Throttle Control Lever Adjustment ScrewPilot Screw Throttle Stop Screw Stop engine. Close fuel valve − Troubleshooting TroubleshootingGenerator Power Welding Check battery voltage electric-start models only Viscosity oil for operating temperatureEngine Circuit board PC1 − Electrical Diagrams Circuit Diagram For Welding Generator 1 Circuit Diagram For Welding Generator 2 Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 − Generator Power Guidelines Selecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Volts 115 Amps Resistive Load Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Power Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x Typical Connections To Supply Standby Power Work like a Pro Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes Weld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work Angle Conditions That Affect Weld Bead Shape Electrode Movement During Welding Butt Joints Lap JointTee Joint 16 in 1.6 mm Tack Welds Troubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion − Parts List Main Assembly Dia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Work like a Pro Your distributor also gives ServiceSupport Miller Electric Mfg. Co For assistance in filing or settling claims, contactYour distributor and/or equipment manufacturer’s Transportation Department