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Miller Electric
Big Blue 251D
manual
Electrical Diagram, Circuit Diagram For Welding Generator
Models:
Big Blue 251D
1
36
60
60
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Troubleshooting
Specification
Install
Parts list
Electrical Diagram
Symbol Usage
Maintenance
RUN-IN Procedure
Adjusting Engine Speed
Servicing Air Cleaner
Page 36
Image 36
SECTION 9 − ELECTRICAL DIAGRAM
SC-190
650-B
Figure
9-1.
Circuit Diagram For Welding Generator
OM-480
Page 32
Page 35
Page 37
Page 36
Image 36
Page 35
Page 37
Contents
Processes
Description
Visit our website at OM-480128 576AC January
Engine Driven Welding Generator
From Miller to You
Table of Contents
Options and Accessories Warranty
Symbol Usage
Arc Welding Hazards
Engine Hazards
Compressed Air Hazards
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
Radiation can cause interference
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peut
DES Organes Mobiles peuvent provoquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
Principales normes de sécurité
Information sur les champs électromagnétiques
Symbols And Definitions
− Definitions
− Specifications
Weld, Power, And Engine Specifications
Dimensions, Weights, And Operating Angles
Curve shows typical fuel use under weld or power loads
Exceeding duty cycle can damage unit and void warranty
Fuel Consumption
Duty Cycle And Overheating
AC Generator Power
Volt-Ampere Curves
Optional AC Power Plant Curves
− Installation
Installing Welding Generator
Connecting The Battery
Installing Muffler Pipe
Engine Prestart Checks
Stop engine and let cool
Fuel Do not use gasoline. Gasoline
Installing Ether Cylinder Optional Ether Starting Aid
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
150 ft 200 ft 250 ft
350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m
Put terminals
− Operating the Welding Generator
Controls See Section
Description Of Front Panel Controls See Section
Remote A/V Control
Stop engine and fix trouble if either light goes on
Do not use Ether if engine is running
− Operating Auxiliary Equipment
Volt Duplex And Optional Gfci Receptacles
X 15 a + 120 V x 10 a = 3.0 kVA/kW OM-480
Volt Duplex Receptacle Optional
240 V 15 a AC Receptacle RC1
Circuit Breakers CB1 And CB2
X 10 a + 120 V x 5 a = 3.0 kVA/kW
Connecting Optional AC Power Plant
240 Volt Twistlock Receptacle Optional
− Maintenance and Troubleshooting
Maintenance Label
Servicing Air Cleaner
Servicing Fuel And Lubrication Systems
To change oil and filter
To replace primary fuel filter
To replace secondary fuel filter
Adjusting Engine Speed
Standard Models
Models With Automatic Idle Optional
Overload Protection Servicing Optional Ether Starting Aid
Full Empty
Inspecting And Cleaning Optional Spark Arrestor
Troubleshooting
Stop engine and let cool. Reinstall cleanout plug
Welding
Generator Power
Check connections to ac power plant see Section
Engine
Maximum see Section
− Electrical Diagram
Circuit Diagram For Welding Generator
− RUN-IN Procedure
Wetstacking
Welding Generator
Run-In Procedure Using Load Bank
Procedure at less than
Stop engine Do not touch hot exhaust
From flammables Do not Perform
Run-In Procedure Using Resistance Grid
Bank/grid
From flammables
Do not perform run-in
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Amperes x Volts = Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 = Starting Amperage
Typical Connections To Supply Standby Power
Work like a Pro
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
OM-480
− Parts List
125 124 123 122
120 121 117
116
2526 126
Dia Part Description Quantity Mkgs
128
Panel, Front w/Components -1Item
111
Panel, Front w/Components -1Item 111 Cont’d
Generator
Generator -1Item
114
Includes
Page
Page
Service
Your distributor also gives
Support
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
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