14

6

3

7

2

1

11

8

4

18

21

17

19

20

22

15

10

9

16

5

13

 

12

802 551-E

 

 

 

 

 

Figure 13-2. Control Box Assembly − CC Models

 

Item

Dia.

Part

 

 

No.

 

Mkgs.

No.

Description

Quantity

 

 

 

Figure13-2. Control Box Assembly − CC Models (Figure 13-1Item 104)

 

 

 

 

 

 

. . .

1

. . . F1, F2 . . *085 874

. . FUSE, mintr cer slo-blo 10A 250V

. . . 2

. . .

2

. . . .

. . . . . . . . .

046 432

. . HOLDER, fuse mintr .250 x 1.250

. . . 2

. . . 3

. . . .

. . . . . . . . .

201 077

. . CONTROL BOX, lh

. . . 1

. . . 4

. . . .

. . . . . . . . .

201 078

. . CONTROL BOX, rh

. . . 1

. . .

5

. . . .

. . . . . . . . .

201 079

. . COVER, control box

. . . 1

. . .

6

. . . .

C12 . . .

191 944

. . CAPACITOR, polyp met film 10. uf 250 vac 10%

. . . 1

. . . .

. .

. . . .

. . . . . . . . .

201 681

. . HARNESS, control box, weld control (consisting of)

. . . 1

. . .

7

. . . . CR7 . . .

188 636

. . . . RELAY, OCV control

. . . 1

. . . 8 . . . D1/C1 . .

189 701

. . . . DIODE/CAPACITOR BOARD

. . . 1

. . .

9

. . SR1, SR2 .

035 704

. . . . RECTIFIER, integ 40A 800V

. . . 2

. . . 10

. . . .

CR5 . . .

090 104

. . . . RELAY, encl 12VDC SPST 30A/15VDC

. . . 1

. . . .

. .

. . . .

. S5

011 609

. . . . SWITCH, tgl spdt 15a 125vac on−none−on spd term chr

 

. . . .

. .

. . . .

. . . . . . . . . .

. . . . . . . .

. . . . (located on front panel, see 13-4)

. . . 1

. . . .

. .

. . . .

. S6

011 622

. . . . SWITCH, tgl 3pdt 15a 125vac on−none−on spd term

 

. . . .

. .

. . . .

. . . . . . . . . .

. . . . . . . .

. . . . (located on front panel, see 13-4

. . . 1

. . . .

. .

. . . .

RC4 . . .

047 483

. . . . CONNECTOR, rect univ 084 15P/S 3 row rcpt cable/panel lkg . . . .

. . . 1

. . . .

. .

. . . .

RC3 . . .

158 466

. . . . CONNECTOR, rect univ 084 12P/S 3 row rcpt cable/panel lkg . . . .

. . . 1

. . . .

. . . . . . RC1 . . .

135 133

. . . . CONNECTOR, rect univ 084 9P/S 3 row rcpt cable/panel lkg

. . . 1

. . . .

. .

. . . .

. . . . . . . . .

148 850

. . . . SOCKET, relay 5 pin

. . . 1

. . . .

. .

. . . .

. . . . . . . . .

177 859

. . . . CONN, body 5 terminal (to engine control switch S1)

. . . 1

. . . .

. .

. . . .

. . . . . . . . .

150 316

. . . . CONN, rect univ 039 6p/s 3row plug cable lkg

. . . 6

. . . .

. .

. . . .

. . . . . . . . .

092 670

. . . . CONN, rect univ 084 3p/s 1row plug cable lkg

. . . 1

. . . 11

CB11, 12, 13

139 266

. . . . CIRCUIT BREAKER, man reset 1P 15A 250VAC frict

. . . 3

Return To Table Of Contents

OM-491 Page 67

Page 71
Image 71
Miller Electric Big Blue 502P, Big Blue 402P, Big Blue 602P manual Control Box Assembly − CC Models

Big Blue 602P, Big Blue 502P, Big Blue 402P specifications

Miller Electric is a well-respected name in the welding industry, known for its high-quality portable welders that cater to a wide range of applications. Among their iconic products are the Big Blue 502P, Big Blue 402P, and Big Blue 602P, each offering unique features and capabilities suited to professional welders.

The Miller Big Blue 502P is recognized for its robust construction and high-performance capabilities. Powered by a reliable diesel engine, it provides 500 amps of welding power at a duty cycle of 100%. This model is particularly favored for its versatility, accommodating both stick and TIG welding processes. One of its key technologies is the Auto-Set feature, which automatically adjusts settings for optimal performance based on the material thickness. This welder also boasts a user-friendly interface, complete with easy-to-read digital displays for monitoring essential parameters.

In contrast, the Big Blue 402P offers a slightly lower welding output while maintaining many of the advanced features seen in its larger counterpart. With a maximum output of 400 amps, it is perfectly suited for light to medium-duty applications. The 402P is particularly lightweight for a diesel welder, making it an ideal choice for contractors who need mobility without sacrificing power. It includes the X-Mode technology, which ensures reliable performance in challenging conditions and offers an intuitive control panel for ease of use.

The Big Blue 602P, on the other hand, stands out for its high output and exceptional reliability. With a maximum capacity of 600 amps, this machine is designed for heavy-duty applications, making it perfect for industrial settings. The welder features advanced cooling systems and robust construction, which enhance durability and longevity. One notable characteristic of the 602P is its ability to handle various welding processes, including Stick, TIG, and MIG, making it a versatile tool for skilled welders. Additionally, the Big Blue 602P incorporates advanced inverter technology, resulting in a lighter and more energy-efficient model without compromising power performance.

All three models benefit from Miller's commitment to innovation and user-centric design features. Built to thrive in tough work environments, the Big Blue series is equipped with protective casings and vibration-resistant components. Safety is also a priority, with several built-in features that help protect users during operation.

In summary, the Miller Electric Big Blue 502P, 402P, and 602P each bring unique strengths to the welding market. Their notable features include advanced technologies, robust construction, and versatile applications, ensuring that professionals have the right tool for any welding job. Whether for light-duty tasks or heavy industrial applications, Miller Electric's Big Blue series remains a cornerstone for welders around the globe.