Item

Dia.

 

Part

 

 

 

No.

 

Mkgs.

 

No.

Description

Quantity

 

 

 

 

 

Figure 13-5. Panel, Front w/Components − CC/CV Models (Continued)

 

 

 

 

 

 

 

 

. . .

5

. . . . . R1 .

. . .

. 193 118 . .

POT, cp flat 1t 2w 1k ohm linear

. . . 1

. . .

6

. . . . . S6 .

. . .

193 234 . .

SWITCH, rotary 6 position gold contacts (included in control box harness,

. . .

. . .

. .

. . . . . . . .

. . .

. . . . . . . . . . .

see 13-3)

. . . 1

. . .

7

. . . . . S5 .

. . .

. 011 609 . .

SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr (included in

. . .

. . .

. .

. . . . . . . .

. . .

. . . . . . . . . . .

control box harness, see 13-3)

. . . 1

. . .

8

. .

. . . . . . . .

. . .

202 209 . .

SPACER, nylon

. . . 2

. . .

9

. . . . PC6

. . .

192 995 . .

CIRCUIT CARD ASSY, connector/receptacle

. . . 1

. . . 10

. .

. . CB5

. . .

139 266 . .

CIRCUIT BREAKER, man reset 1p 15a 250vac frict

. . . 1

. . . 11

. .

. . . S1 .

. . .

176 606 . .

SWITCH, ignition 4posn w/o handle

. . . 1

. . . 12

. .

. . . S2 .

. . .

021 467 . .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . .1

. . . 13

. .

. . MS1

. . .

189 698 . .

SWITCH, magnetic manual reset low current

. . . 1

. . . 14

. .

. . CB1

. . .

201 083 . .

CIRCUIT BREAKER, man reset 2P 20 A, 250VAC

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

201 553 . .

CLIP, circuit breaker retaining

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

201 109 . .

HARNESS, generator power (consisting of)

. . . 1

. . . 15

. .

. . CB2

. . .

093 996 . . .

. CIRCUIT BREAKER, man reset 1P 20A 250VAC frict

. . . 1

. . . 16

. .

. GFCI1

. .

151 981 . . .

. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . . 1

. . . 17

. .

. . RC1 . . .

147 632 . . .

. RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . . 1

. . . 18

. .

. . RC5 . . 182 954 . .

RCPT, str 3P4W 50A 125/250V

. . . 1

. . . 19

. .

. . . . . . . .

. . 025 248 . .

STAND-OFF, insul .250-20 x 1.2

. . . 1

. . . 20

. .

. . . . . . . .

. . 604 102 . .

CONNECTOR, clamp cable 1.000

. . . 1

. . . 21

. .

. . . . . . . .

. . 197 527 . .

GUARD, circuit breaker

. . . 1

. . . 22

. .

. . . . . . . .

. . 197 363 . .

TERMINAL, ring tng screw clamp

. . . 3

. . . 23

. .

. . CB7

. . 196 780 . .

CIRCUIT BREAKER, man reset 3p

. . . 1

. . . 24

. .

. . . . . . . .

. .

+201 106 . .

PANEL, generator power

. . . 1

. . . 24

. .

. . . . . . . .

. . 202 641 . .

PANEL, generator power ss

. . . 1

. . . 24

. .

. . . . . . . .

. +201 107 . .

PANEL, generator power (full kVA option)

. . . 1

. . . 25

. .

. . . . . . . .

. . 196 781 . .

BOOT, circuit breaker 3 pole

. . . 1

. . . 26

. .

. . . . . . . .

. . 197 508 . .

PLUG, protective

. . . 1

. . . 27

. .

. . . . . . . .

. . 077 440 . .

BUSHING, conduit 1 in

. . . 1

. . . 28

. .

. . . . . . . .

. . .

601 836 . .

NUT, 250−20 .50hex .19h brs

. . . 3

. . . 29

. .

. . . . . . . .

. . 197 291 . .

COVER, receptacle w/gasket

. . . 1

. . . 30

. .

. . . . . . . .

. . .

083 030 . .

STUD, brs .250−20 x 1.750 w/hex collar

. . . 1

. . .

. . .

. .

. . CT2

. . 197 433 . .

TRANSFORMER, current sensing

. . . 1

. . . 31

. .

. . . . . . . .

. . .

190 861 . .

LABEL, warning electric shock and moving parts

. . . 1

. . . 31

. .

. . . . . . . .

. . 197 399 . .

LABEL, warning 3 ph generator power

. . . 1

. . . 32

. .

. . . . . . . .

. . .

193 260 . .

COVER, receptacle 2.250 dia lexan

. . . 1

. . . 33

. .

. . . . . . . .

. . .

193 258 . .

COVER, receptacle GFCI

. . . 1

. . . 34

. .

. . . . . . . .

. . .

190 323 . .

BOOT, circuit breaker clear hex nut

. . . 1

. . . 35

. .

. . . S12

. . 195 825 . .

SWITCH, polarity

. . . 1

. . . 36

. .

. . . . . . . .

. . .

201 125 . .

PANEL, mtg terminal pwr output

. . . 1

. . . 36

. .

. . . . . . . .

. . .

199 303 . .

PANEL, mtg terminal pwr output ss

. . . 1

. . . 37

. .

PC4, PC5 .

189 744 . .

CIRCUIT CARD ASSEMBLY, filter hf

. . . 2

. . . 38

. .

. . . . . . . .

. . .

039 046 . .

TERMINAL, pwr output black

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

180 735 . .

WASHER, output stud

. . . 2

. . . 39

. .

. . . . . . . .

. . .

134 201 . .

STAND-OFF, support

. . . 12

. . . 40

. .

. . . . . . . .

. . .

181 169 . .

SPACER, output stud

. . . 2

. . . 41

. .

. . . . . . . .

. . .

186 621 . .

BOOT, generic output stud

. . . 2

. . . 42

. .

. . . . . . . .

. . 059 773 . .

HANDLE, switch

. . . 1

. . . 43

. .

. . . . . . . .

. . 010 647 . .

PIN, spring cs .156 x 1.250

. . . 1

. . . 44

. .

. . . . . . . .

. . .

039 047 . .

TERMINAL, pwr output red

. . . 1

. . . 45

. .

. . . . . . . .

. . 196 073 . .

LABEL, do not switch while welding

. . . 1

. . . 46

. .

. . . . . . . .

. . .

193 143 . .

BOOT, magnetic shutdown switch

. . . 1

. . . 47

. .

. . . . . . . .

. . .

021 385 . .

BOOT, toggle switch lever

. . . 1

. . . 48

. .

. . . . . . . .

. . .

. 119 014 . .

LEVER, switch black

. . . 1

. . . 49

. .

. . . . . . . .

. . .

190 323 . .

BOOT, circuit breaker clear hex nut

. . . 1

. . . 50

. .

. . . . . . . .

. . .

170 391 . .

CONN, circ ms protective cap size 20

. . . 1

. . . 51

. .

. . . PL1

. . .

191 241 . .

LED, red 12V 4 ind lights panel mtg round

. . . 1

Return To Table Of Contents

OM-491 Page 73

Page 77
Image 77
Miller Electric Big Blue 502P, Big Blue 402P, Big Blue 602P manual PC6 192

Big Blue 602P, Big Blue 502P, Big Blue 402P specifications

Miller Electric is a well-respected name in the welding industry, known for its high-quality portable welders that cater to a wide range of applications. Among their iconic products are the Big Blue 502P, Big Blue 402P, and Big Blue 602P, each offering unique features and capabilities suited to professional welders.

The Miller Big Blue 502P is recognized for its robust construction and high-performance capabilities. Powered by a reliable diesel engine, it provides 500 amps of welding power at a duty cycle of 100%. This model is particularly favored for its versatility, accommodating both stick and TIG welding processes. One of its key technologies is the Auto-Set feature, which automatically adjusts settings for optimal performance based on the material thickness. This welder also boasts a user-friendly interface, complete with easy-to-read digital displays for monitoring essential parameters.

In contrast, the Big Blue 402P offers a slightly lower welding output while maintaining many of the advanced features seen in its larger counterpart. With a maximum output of 400 amps, it is perfectly suited for light to medium-duty applications. The 402P is particularly lightweight for a diesel welder, making it an ideal choice for contractors who need mobility without sacrificing power. It includes the X-Mode technology, which ensures reliable performance in challenging conditions and offers an intuitive control panel for ease of use.

The Big Blue 602P, on the other hand, stands out for its high output and exceptional reliability. With a maximum capacity of 600 amps, this machine is designed for heavy-duty applications, making it perfect for industrial settings. The welder features advanced cooling systems and robust construction, which enhance durability and longevity. One notable characteristic of the 602P is its ability to handle various welding processes, including Stick, TIG, and MIG, making it a versatile tool for skilled welders. Additionally, the Big Blue 602P incorporates advanced inverter technology, resulting in a lighter and more energy-efficient model without compromising power performance.

All three models benefit from Miller's commitment to innovation and user-centric design features. Built to thrive in tough work environments, the Big Blue series is equipped with protective casings and vibration-resistant components. Safety is also a priority, with several built-in features that help protect users during operation.

In summary, the Miller Electric Big Blue 502P, 402P, and 602P each bring unique strengths to the welding market. Their notable features include advanced technologies, robust construction, and versatile applications, ensuring that professionals have the right tool for any welding job. Whether for light-duty tasks or heavy industrial applications, Miller Electric's Big Blue series remains a cornerstone for welders around the globe.