Item

Dia.

 

Part

 

 

No.

Mkgs.

 

No.

Description

Quantity

 

 

 

Figure 13-4. Panel, Front w/Components − CC Models (Continued)

 

 

 

 

 

. . . 8 . . . . . S5 .

. . .

. 011 609 . .

SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr (included in

. . . . . . . . . .

. . . . . .

. . .

. . . . . . . . . . .

control box harness, see 13-2)

. . . 1

. . . 9 . . . . RC13

. . .

032 897 . .

RECEPTACLE, twlk grd 2P3W 15A 125V

. . . 1

. . . 10 . . . .

. S1 .

. . .

176 606 . .

SWITCH, ignition 4posn w/o handle

. . . 1

. . . 11 . . . .

. S2 .

. . .

021 467 . .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . .1

. . . 12 . . . .

MS1

. . .

189 698 . .

SWITCH, magnetic manual reset low current

. . . 1

. . . . . . . . . .

. . . . . .

. . .

201 553 . .

CLIP, circuit breaker retaining

. . . 1

. . . 13 . . . .

CB1

. . .

201 083 . .

CIRCUIT BREAKER, man reset 2P 20 A, 250VAC

. . . 1

. . . . . . . . . .

. . . . . .

. . .

201 109 . .

HARNESS, generator power (consisting of)

. . . 1

. . . 14 . . . .

CB2

. . .

093 996 . . .

. CIRCUIT BREAKER, man reset 1P 20A 250VAC frict

. . . 3

. . . 15 . . .

GFCI1

. .

151 981 . . .

. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . . 1

. . . 16 . . . .

RC1 . . .

147 632 . . .

. RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . . 1

. . . 17 . . . .

. . . . . .

. . .

190 861 . .

LABEL, warning electric shock and moving parts

. . . 1

. . . 18 . . . .

. . . . . .

. .

+201 106 . .

PANEL, gen pwr

. . . 1

. . . 18 . . . .

. . . . . .

. +202 641 . .

PANEL, gen pwr ss

. . . 1

. . . 18 . . . .

. . . . . .

. +210 750 . .

PANEL, gen pwr ss CE

. . . 1

. . . 19 . . . .

. . . . . .

. . .

083 030 . .

STUD, brs .250−20 x 1.750 w/hex collar

. . . 1

. . . 20 . . . .

. . . . . .

. . .

601 836 . .

NUT, 250−20 .50hex .19h brs

. . . 3

. . . 21 . . . .

. . . . . .

. . 196 073 . .

LABEL, do not switch while welding

. . . 1

. . . 22 . . . .

. S12

. . 195 825 . .

SWITCH, polarity

. . . 1

. . . 23 . . . .

. . . . . .

. . .

201 125 . .

PANEL, mtg terminal pwr output

. . . 1

. . . 23 . . . .

. . . . . .

. . 199 303 . .

PANEL, mtg terminal pwr output ss

. . . 1

. . . 24 . . . .

. . . . . .

. . .

039 046 . .

TERMINAL, pwr output black

. . . 1

. . . . . . . . . .

. . . . . .

. . .

180 735 . .

WASHER, output stud

. . . 2

. . . 25 . . . .

. . . . . .

. . .

181 169 . .

SPACER, output stud

. . . 2

. . . 26 . . . .

. . . . . .

. . .

186 621 . .

BOOT, generic output stud

. . . 2

. . . 27 . . . .

. . . . . .

. . 059 773 . .

HANDLE, switch

. . . 1

. . . 28 . . . .

. . . . . .

. . 010 647 . .

PIN, spring cs .156 x 1.250

. . . 1

. . . 29 . . . .

. . . . . .

. . .

039 047 . .

TERMINAL, pwr output red

. . . 1

. . . 30 . . . .

. . . . . .

. . .

193 260 . .

COVER, receptacle 2.250 dia lexan

. . . 1

. . . 31 . . . .

. . . . . .

. . .

193 258 . .

COVER, receptacle GFCI

. . . 1

. . . 32 . . . .

. . . . . .

. . .

190 323 . .

BOOT, circuit breaker clear hex nut

. . . 1

. . . 33 . . . .

. . . . . .

. . .

193 143 . .

BOOT, magnetic shutdown switch

. . . 1

. . . 34 . . . .

. . . . . .

. . .

021 385 . .

BOOT, toggle switch lever

. . . 1

. . . 35 . . . .

. . . . . .

. . .

. 119 014 . .

LEVER, switch black

. . . 1

. . . 36 . . . .

. PL1

. . .

191 241 . .

LED, red 12V 4 ind lights panel mtg round

. . . 1

. . . 37 . . . .

FUEL

. . .

191 242 . .

GAUGE, fuel elec switch

. . . 1

. . . 38 . . . .

. HM .

. . .

. 118 058 . .

METER, hour 12-24VDC 2.25dia

. . . 1

. . . 39 . . . .

. . . . . .

. 193 228 . .

METER, Volt Dc 8− 18 Scale 2.250 In Black Face

. . . 1

. . . 40 . . . .

. . . . . .

. 193 229 . .

GAUGE, Coolant Temp 0− 300 Deg F Electric Switch

. . . 1

. . . . . . . . . .

. . . . . .

. 193 231 . .

SENDER, Coolant Temp 300 Deg F 1/2−14 Npt

. . . 1

. . . 41 . . . .

. . . . . .

. 193 227 . .

GAUGE, Pressure Oil 0−100 Psi Electric Switch

. . . 1

. . . . . . . . . .

. . . . . .

. 193 230 . .

SENDER, Pressure Oil 0− 100 Psi

. . . 1

. . . 42 . . . .

. . . . . .

. 194 348 . .

AMMETER, W/Leads

. . . 1

. . . . . . . . . .

. . . . . .

. 030 084 . .

SHUNT, Meter 50mv 600 Amp Lt Wt

. . . 1

. . . 43 . . . .

. . . . . .

. 194 345 . .

VOLT METER, W/Leads

. . . 1

. . . 44 . . . .

. . . . . .

. . .

189 161 . .

HANDLE, switch range

. . . 1

. . . 45 . . . .

. . . . . .

. . .

010 647 . .

PIN, spring CS .156 x 1.250

. . . 1

. . . 46 . . . .

. . . . . .

. . .

019 602 . .

KNOB, pointer

. . . 1

. .Optional

. . . . . .

. . .

024 103 . .

BLANK, snap−in nyl .750 mtg hole black

. . . 1

 

 

 

 

 

+When ordering a component originally displaying a precautionary label, the label should also be ordered. Order label individually or as part of Label Kit 202 021.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Return To Table Of Contents

OM-491 Page 71

Page 75
Image 75
Miller Electric Big Blue 402P, Big Blue 602P, Big Blue 502P manual MS1

Big Blue 602P, Big Blue 502P, Big Blue 402P specifications

Miller Electric is a well-respected name in the welding industry, known for its high-quality portable welders that cater to a wide range of applications. Among their iconic products are the Big Blue 502P, Big Blue 402P, and Big Blue 602P, each offering unique features and capabilities suited to professional welders.

The Miller Big Blue 502P is recognized for its robust construction and high-performance capabilities. Powered by a reliable diesel engine, it provides 500 amps of welding power at a duty cycle of 100%. This model is particularly favored for its versatility, accommodating both stick and TIG welding processes. One of its key technologies is the Auto-Set feature, which automatically adjusts settings for optimal performance based on the material thickness. This welder also boasts a user-friendly interface, complete with easy-to-read digital displays for monitoring essential parameters.

In contrast, the Big Blue 402P offers a slightly lower welding output while maintaining many of the advanced features seen in its larger counterpart. With a maximum output of 400 amps, it is perfectly suited for light to medium-duty applications. The 402P is particularly lightweight for a diesel welder, making it an ideal choice for contractors who need mobility without sacrificing power. It includes the X-Mode technology, which ensures reliable performance in challenging conditions and offers an intuitive control panel for ease of use.

The Big Blue 602P, on the other hand, stands out for its high output and exceptional reliability. With a maximum capacity of 600 amps, this machine is designed for heavy-duty applications, making it perfect for industrial settings. The welder features advanced cooling systems and robust construction, which enhance durability and longevity. One notable characteristic of the 602P is its ability to handle various welding processes, including Stick, TIG, and MIG, making it a versatile tool for skilled welders. Additionally, the Big Blue 602P incorporates advanced inverter technology, resulting in a lighter and more energy-efficient model without compromising power performance.

All three models benefit from Miller's commitment to innovation and user-centric design features. Built to thrive in tough work environments, the Big Blue series is equipped with protective casings and vibration-resistant components. Safety is also a priority, with several built-in features that help protect users during operation.

In summary, the Miller Electric Big Blue 502P, 402P, and 602P each bring unique strengths to the welding market. Their notable features include advanced technologies, robust construction, and versatile applications, ensuring that professionals have the right tool for any welding job. Whether for light-duty tasks or heavy industrial applications, Miller Electric's Big Blue series remains a cornerstone for welders around the globe.