Miller Electric HF-251-2, HF-251D-1 manual Table of Contents

Models: HF-251-2 HF-251D-1

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4. California Proposition 65 Warnings

3

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANT UTILISATION

5

2-1.

Signification des symboles

5

2-2. Dangers relatifs au soudage à l’arc

5

2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil

7

2-4. Principales normes de sécurité

8

2-5. Information sur les champs électromagnétiques

8

SECTION 3 − INSTALLATION

9

3-1.

Specifications

9

3-2.

Typical Process Connections

9

3-3.

Installing Gas Supply

10

3-4. Power Source Plug Information And Connections

11

3-5. Operator Control Receptacle Information And Connections

12

3-6. Operator Control Receptacle Socket Information

12

3-7. Connecting To Weld Output Terminals

13

3-8.

Connecting Input Power

14

SECTION 4 − OPERATION

15

4-1.

Controls

15

4-2.

High Frequency Switch

15

4-3. High Frequency Selector Switch

15

4-4. High Frequency Intensity Control

16

4-5. Power Switch And Pilot Light

16

4-6.

Postflow Timer

16

4-7.

Shielding Gas

16

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

17

5-1.

Routine Maintenance

17

5-2.

Adjusting Spark Gaps

18

5-3.

Troubleshooting

19

SECTION 6 − ELECTRICAL DIAGRAMS

20

SECTION 7 − HIGH FREQUENCY

22

7-1. Welding Processes Requiring High Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7-2. Incorrect Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7-3. Correct Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SECTION 8 − SELECTING AND PREPARING TUNGSTEN ELECTRODE FOR DC OR AC WELDING . . . . 24

8-1. Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten) . . . . . . . . 24

8-2. Preparing Tungsten Electrode For Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

SECTION 9 − GUIDELINES FOR TIG WELDING (GTAW)

25

9-1.

Positioning The Torch

25

9-2.

Torch Movement During Welding

26

9-3.

Positioning Torch Tungsten For Various Weld Joints

26

SECTION 10 − PARTS LIST

28

OPTIONS AND ACCESSORIES

 

WARRANTY

 

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Miller Electric HF-251-2, HF-251D-1 manual Table of Contents