Miller Electric OM-2241 manual Troubleshooting Table, Trouble Remedy

Models: OM-2241

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5-4. Troubleshooting Table

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

No weld output; unit completely

Place line disconnect switch in On position (see Section 3-13).

inoperative.

 

 

 

 

 

 

 

 

 

Check fuse F1, and replace if necessary (see Section 5-2).

 

 

 

 

 

 

 

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 3-13).

 

 

 

 

 

 

 

Check for proper input power connections (see Section 3-13).

 

 

 

 

 

 

 

Check for proper jumper link position (see Section 3-13).

 

 

No weld output; Power switch pilot light

Check, repair, or replace feeder (see wire feeder Owner’s Manual).

on; fan on.

 

 

 

 

 

 

 

 

 

Unit overheated. Allow unit to cool with fan On (see Section 3-2).

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board PC1.

 

 

Unit provides only maximum or mini-

Have Factory Authorized Service Agent check control board PC1.

mum weld output.

 

 

 

 

Erratic or improper weld output.

Use proper size and type of weld cable (see Section 3-8).

 

 

 

 

 

 

 

Clean and tighten all weld connections.

 

 

 

 

 

 

 

Check wire feeder installation according to Owner’s Manual.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board PC1 and/or SCR in main rectifier.

 

 

No 115 volts ac output at duplex

Reset circuit breaker CB1 (see Section 3-7).

receptacle or Remote 14 receptacle.

 

 

 

 

No 24 volts ac output at Remote 14 re-

Reset circuit breaker CB2 (see Section 3-7).

ceptacle.

 

 

 

 

Fan not operating.

Check for and remove anything blocking fan movement.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check fan motor.

 

 

 

 

 

OM-2241 Page 19

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Miller Electric OM-2241 manual Troubleshooting Table, Trouble Remedy