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Miller Electric XMS 44 AAmperes VVolts Alternating Current XDuty Cycle IP , U

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OM-223 839 Page 6

1 Warning! Watch Out! There

are possible hazards as

shown by the symbols.

2 Drive rolls can injure fingers

3 Welding wire and drive parts

are at welding voltage during

operation − keep hands and

metal objects away.

2 3

2-2. Manufacturer’s Rating Labels

2-3. Symbols And Definitions

Symbols found on product.

NOTE

On Off Input Output

AAmperes VVolts Alternating Current XDuty Cycle

IP Degree Of

Protection Hz Hertz Circuit Breaker Wire Feed

Read Instructions U1Primary Voltage Gas Metal Arc

Welding (GMAW) Line Connection

Purge Remote Water (Coolant)

Input Water (Coolant)

Output

U2Conventional

Load Voltage I1Primary Current I2Rated Welding

Current

.Symbols not shown here are detailed in this manual when they are relevant.

Contents

Main From Miller to You TABLE OF CONTENTS Declaration of Conformity for European Community (CE) Products Manufacturer:European Contact: SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage . 1-2. Arc Welding Hazards ELECTRIC SHOCK can kill. ARC RAYS can burn eyes and skin. WELDING can cause fire or explosion. FLYING METAL can injure eyes. BUILDUP OF GAS can injure or kill. HOT PARTS can cause severe burns. 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. FALLING UNIT can cause injury. OVERUSE can cause OVERHEATING STATIC (ESD) can damage PC boards. 1-5. Principal Safety Standards 1-6. EMF Information SECTION 2 DEFINITIONS 2-1. Manufacturers Warning Label Definitions 2-2. Manufacturers Rating Labels 2-3. Symbols And Definitions . AAmperes VVolts Alternating Current XDuty Cycle IP U SECTION 3 INTRODUCTION 3-1. Specifications 3-2. Remote 7 Receptacle Information 3-3. 14-Pin Plug Information . 3-4. Connecting Welding Gun 3-5. Installing Wire Guide And Drive Roll 3-6. Circuit Protection 3-7. Connecting Wire Feeder to Power Source 3-8. Changing Cable Between Wire Feeder and XMS 4000 3-9. Installing Wheels On Wire Feeder (Optional) SECTION 4 OPERATION 4-1. Control Panel 4-2. Switching On Unit And Recalling Factory Parameters . 4-3. Welding Process Selection . 4-4. Trigger Mode Selection . 4-5. Setup Menu and Memory Menu Selection . 4-6. Setup Menu . 4-7. Memory Menu . 4-8. Jog And Purge Selection 4-9. Preparing Unit For MIG Welding 4-10. Selecting Manual MIG Welding . 4-11. Selecting Synergic MIG Welding . OM-223 839 Page 18 4-12. Selecting Synergic Pulsed MIG Welding L1 L2 L3 L4 L5 . E1 D1 D2 E2 P1 P2 P3 SECTION 5 MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance 3 Months 6 Months 5-2. Help Displays 5-3. Troubleshooting Problem Solution Page SECTION 7 PARTS LIST . Figure 7-1. Main Assembly Page Page Page Page Effective January 1, 2006 Please complete and retain with your personal records. Owners Record Always provide Model Name and Serial/Style Number. Contact a DISTRIBUTOR or SERVICE AGENCY near you. For Service