Miller Electric XMS 44

OM-223 839 Page 21

SECTION 6 − ELECTRICAL DIAGRAM

May 9, 2005

Contents

Main From Miller to You TABLE OF CONTENTS Declaration of Conformity for European Community (CE) Products Manufacturer:European Contact: SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage . 1-2. Arc Welding Hazards ELECTRIC SHOCK can kill. ARC RAYS can burn eyes and skin. WELDING can cause fire or explosion. FLYING METAL can injure eyes. BUILDUP OF GAS can injure or kill. HOT PARTS can cause severe burns. 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. FALLING UNIT can cause injury. OVERUSE can cause OVERHEATING STATIC (ESD) can damage PC boards. 1-5. Principal Safety Standards 1-6. EMF Information SECTION 2 DEFINITIONS 2-1. Manufacturers Warning Label Definitions 2-2. Manufacturers Rating Labels 2-3. Symbols And Definitions . AAmperes VVolts Alternating Current XDuty Cycle IP U SECTION 3 INTRODUCTION 3-1. Specifications 3-2. Remote 7 Receptacle Information 3-3. 14-Pin Plug Information . 3-4. Connecting Welding Gun 3-5. Installing Wire Guide And Drive Roll 3-6. Circuit Protection 3-7. Connecting Wire Feeder to Power Source 3-8. Changing Cable Between Wire Feeder and XMS 4000 3-9. Installing Wheels On Wire Feeder (Optional) SECTION 4 OPERATION 4-1. Control Panel 4-2. Switching On Unit And Recalling Factory Parameters . 4-3. Welding Process Selection . 4-4. Trigger Mode Selection . 4-5. Setup Menu and Memory Menu Selection . 4-6. Setup Menu . 4-7. Memory Menu . 4-8. Jog And Purge Selection 4-9. Preparing Unit For MIG Welding 4-10. Selecting Manual MIG Welding . 4-11. Selecting Synergic MIG Welding . OM-223 839 Page 18 4-12. Selecting Synergic Pulsed MIG Welding L1 L2 L3 L4 L5 . E1 D1 D2 E2 P1 P2 P3 SECTION 5 MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance 3 Months 6 Months 5-2. Help Displays 5-3. Troubleshooting Problem Solution Page SECTION 7 PARTS LIST . Figure 7-1. Main Assembly Page Page Page Page Effective January 1, 2006 Please complete and retain with your personal records. Owners Record Always provide Model Name and Serial/Style Number. Contact a DISTRIBUTOR or SERVICE AGENCY near you. For Service