TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3.

Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

California Proposition 65 Warnings

3

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − DEFINITIONS

5

2-1.

Manufacturer’s Warning Label Definitions

5

2-2.

Manufacturer’s Rating Labels

6

2-3.

Symbols And Definitions

6

SECTION 3 − INTRODUCTION

7

3-1.

Specifications

7

3-2.

Remote 7 Receptacle Information

7

3-3.

14-Pin Plug Information

7

3-4.

Connecting Welding Gun

8

3-5.

Installing Wire Guide And Drive Roll

8

3-6.

Circuit Protection

9

3-7.

Connecting Wire Feeder to Power Source

9

3-8.

Changing Cable Between Wire Feeder and XMS 4000

10

3-9.

Installing Wheels On Wire Feeder (Optional)

10

SECTION 4 − OPERATION

11

4-1.

Control Panel

11

4-2.

Switching On Unit And Recalling Factory Parameters

12

4-3.

Welding Process Selection

12

4-4.

Trigger Mode Selection

13

4-5.

Setup Menu and Memory Menu Selection

13

4-6.

Setup Menu

14

4-7.

Memory Menu

14

4-8.

Jog And Purge Selection

14

4-9.

Preparing Unit For MIG Welding

15

4-10.

Selecting Manual MIG Welding

16

4-11.

Selecting Synergic MIG Welding

17

4-12.

Selecting Synergic Pulsed MIG Welding

18

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

19

5-1.

Routine Maintenance

19

5-2.

Help Displays

19

5-3.

Troubleshooting

20

SECTION 6 − ELECTRICAL DIAGRAM

21

SECTION 7 − PARTS LIST

22

WARRANTY

 

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Miller Electric XMS 44 owner manual Table of Contents