SECTION 5 − MAINTENANCE & TROUBLESHOOTING

5-1.

Routine Maintenance

 

 

 

 

Y Disconnect power

. Maintain more often

 

 

before maintaining.

during severe conditions.

 

 

3 Months

 

 

Replace

 

Clean And

 

Damaged Or

Replace Damaged

Tighten

 

Unreadable

Gas Hose

Weld

 

Labels

 

Terminals

 

 

 

Repair Or Replace

 

 

 

Cracked Cables

 

 

 

And Cords

 

 

6 Months

 

 

Clean

 

Blow Out Or

 

Drive

 

 

 

Vacuum Inside

 

Rolls

 

 

 

 

5-2.

Help Displays

 

 

The XMC 44 microprocessor controls all internal parameters of the

Verify that the motor and cabling are functioning.

units.

HLP 104

In case of failure, D1 and D2 will show the following Error Signals.

Indicates that the motor speed is too low or the encoder on the motor

HLP 100

is giving incorrect signals.

Indicates that the 24 volt AC supplied to the unit is low.

Verify that the motor has not stopped and check the cabling of the en-

coder.

Verify the supply to the unit and the circuit breaker status on both the

HLP 105

wire feeder and on the power source.

Indicates a communication error between the power source and the

HLP 101

wire feeder.

Indicates that the current in the motor is too high.

Verify that all the connectors in the path from the control board of the

Verify that the wire has not stopped.

power source and the motor board of the wire feeder are correctly

HLP 102

fixed.

HLP 106

Indicates that the voltage on the motor is too high.

Indicate that there is a communication error in the RS 485.

Verify that the wire has not stopped.

Verify that all the connectors in the path from the control board of the

HLP 103

power source and the motor board of the wire feeder are correctly

 

Indicates that there is a short circuit in the motor or in the cabling.

fixed.

 

 

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Miller Electric XMS 44 owner manual Maintenance & Troubleshooting, Hlp